Go Back   Horizons Unlimited - The HUBB > Chat Forum > The HUBB PUB
The HUBB PUB Chat forum - no useful content required!

BUT the basic rules of polite and civil conduct which everyone agreed to when signing up for the HUBB, will still apply, though moderation will be a LITTLE looser than elsewhere on the HUBB.
Photo by Giovanni Lamonica, Aralsk, Kazakhstan.

I haven't been everywhere...
but it's on my list!


Photo by Giovanni Lamonica,
Aralsk, Kazakhstan.



Like Tree1Likes
  • 1 Post By *Touring Ted*

Reply
 
LinkBack Thread Tools Display Modes
  #1  
Old 26 Mar 2017
Registered Users
New on the HUBB
 
Join Date: Oct 2016
Location: Quito, Ecuador
Posts: 6
Lightbulb Fabricate foot pegs, centerstand and bar risers

Dear Fellow Cheapos!
I want to make footpegs, centerstand and bar risers for my KLR 650A. I have not done much research into it yet. Has anyone fabricated their own? I'm not wanting to spend $500 for something i can make myself. I work on a ship so we have a pretty good machine shop (TIG, ARC, lather and plenty of SS but no mill). Unfortantely i'm stuck on this ship for the next 3 months so i cant go out to the garage and take measurements. I'll have to get it right the first time
I want to make footpegs similar to the Moose Hybrid with springs. I saw their dimmensions are 57x90mm. Is this pretty standard? How bout bolt size? m10s?
Centerstand: How do I bolt it on? To the wishbone? Will i need longer bolts? Dimensions?
Bar Risers: I'm thinking one inch. Obviously this would be easy with a milling machine but all i got is a lathe and drill press. So can i take a piece of steel and drill it out then cut it in half? If so how big should the hole be to fit my stock bars? Do the bolt holes need to be tapped? How big/long bolts are the stock?

I'd appreciate any detailed instructions from thumpers with experience.
Thank y'all!!
Reply With Quote
  #2  
Old 26 Mar 2017
*Touring Ted*'s Avatar
Contributing Member
Veteran HUBBer
 
Join Date: Jul 2005
Location: Wirral, England.
Posts: 5,656
Making stuff can cost a lot more than you think. But it depends on what..

Sometimes it's cheaper to buy what is being mass-produced in China or Eastern Europe. That will be true for the risers for certain. They're dam cheap on ebay.

Your best bet would be to just copy a design from something which is built simply already.

Making stuff from mild steel is by far the easiest and most forgiving material. Just enamel paint it.


Personally; if I didn't have the bike in front of me, I wouldn't even consider making something for it. You need to constantly test against it.

Good luck.
__________________
Did some trips.
Rode some bikes.
Fix them for a living.
Can't say anymore.

Last edited by *Touring Ted*; 29 Mar 2017 at 21:10.
Reply With Quote
  #3  
Old 27 Mar 2017
Registered Users
New on the HUBB
 
Join Date: Oct 2016
Location: Quito, Ecuador
Posts: 6
Well the thing is...i'm getting paid to make them and material is free on the ship. i'll go with mild steel.
I'm thinkin of makin the centerstand a bit wide and add washers if i need to. But where does the centerstand normally bolt onto a KLR? I'm assuming the frame. Maybe the wishbones or lower shock mount?
Reply With Quote
Reply

Tags
bar riser, centerstand, footpegs, klr 650, make


Currently Active Users Viewing This Thread: 1 (0 Registered Users and/or Members and 1 guests)
 

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On


 
 

Announcements

Thinking about traveling? Not sure about the whole thing? Watch the HU Achievable Dream Video Trailers and then get ALL the information you need to get inspired and learn how to travel anywhere in the world!

Have YOU ever wondered who has ridden around the world? We did too - and now here's the list of Circumnavigators!
Check it out now
, and add your information if we didn't find you.

Next HU Eventscalendar

HU Event and other updates on the HUBB Forum "Traveller's Advisories" thread.
ALL Dates subject to change.

2024:

Add yourself to the Updates List for each event!

Questions about an event? Ask here

HUBBUK: info

See all event details

 
World's most listened to Adventure Motorbike Show!
Check the RAW segments; Grant, your HU host is on every month!
Episodes below to listen to while you, err, pretend to do something or other...

2020 Edition of Chris Scott's Adventure Motorcycling Handbook.

2020 Edition of Chris Scott's Adventure Motorcycling Handbook.

"Ultimate global guide for red-blooded bikers planning overseas exploration. Covers choice & preparation of best bike, shipping overseas, baggage design, riding techniques, travel health, visas, documentation, safety and useful addresses." Recommended. (Grant)



Ripcord Rescue Travel Insurance.

Ripcord Rescue Travel Insurance™ combines into a single integrated program the best evacuation and rescue with the premier travel insurance coverages designed for adventurers.

Led by special operations veterans, Stanford Medicine affiliated physicians, paramedics and other travel experts, Ripcord is perfect for adventure seekers, climbers, skiers, sports enthusiasts, hunters, international travelers, humanitarian efforts, expeditions and more.

Ripcord travel protection is now available for ALL nationalities, and travel is covered on motorcycles of all sizes!


 

What others say about HU...

"This site is the BIBLE for international bike travelers." Greg, Australia

"Thank you! The web site, The travels, The insight, The inspiration, Everything, just thanks." Colin, UK

"My friend and I are planning a trip from Singapore to England... We found (the HU) site invaluable as an aid to planning and have based a lot of our purchases (bikes, riding gear, etc.) on what we have learned from this site." Phil, Australia

"I for one always had an adventurous spirit, but you and Susan lit the fire for my trip and I'll be forever grateful for what you two do to inspire others to just do it." Brent, USA

"Your website is a mecca of valuable information and the (video) series is informative, entertaining, and inspiring!" Jennifer, Canada

"Your worldwide organisation and events are the Go To places to for all serious touring and aspiring touring bikers." Trevor, South Africa

"This is the answer to all my questions." Haydn, Australia

"Keep going the excellent work you are doing for Horizons Unlimited - I love it!" Thomas, Germany

Lots more comments here!



Five books by Graham Field!

Diaries of a compulsive traveller
by Graham Field
Book, eBook, Audiobook

"A compelling, honest, inspiring and entertaining writing style with a built-in feel-good factor" Get them NOW from the authors' website and Amazon.com, Amazon.ca, Amazon.co.uk.



Back Road Map Books and Backroad GPS Maps for all of Canada - a must have!

New to Horizons Unlimited?

New to motorcycle travelling? New to the HU site? Confused? Too many options? It's really very simple - just 4 easy steps!

Horizons Unlimited was founded in 1997 by Grant and Susan Johnson following their journey around the world on a BMW R80G/S.

Susan and Grant Johnson Read more about Grant & Susan's story

Membership - help keep us going!

Horizons Unlimited is not a big multi-national company, just two people who love motorcycle travel and have grown what started as a hobby in 1997 into a full time job (usually 8-10 hours per day and 7 days a week) and a labour of love. To keep it going and a roof over our heads, we run events all over the world with the help of volunteers; we sell inspirational and informative DVDs; we have a few selected advertisers; and we make a small amount from memberships.

You don't have to be a Member to come to an HU meeting, access the website, or ask questions on the HUBB. What you get for your membership contribution is our sincere gratitude, good karma and knowing that you're helping to keep the motorcycle travel dream alive. Contributing Members and Gold Members do get additional features on the HUBB. Here's a list of all the Member benefits on the HUBB.




All times are GMT +1. The time now is 04:34.