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Equipping the Bike - what's the best gear? Anything to do with the bikes equipment, saddlebags, etc. Questions on repairs and maintenance of the bike itself belong in the Brand Specific Tech Forums.
Photo by Marc Gibaud, Clouds on Tres Cerros and Mount Fitzroy, Argentinian Patagonia

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Photo by Marc Gibaud,
Clouds on Tres Cerros and
Mount Fitzroy, Argentinian Patagonia



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Old 29 Apr 2007
Dodger's Avatar
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If you make your pannier frame out of square section tubing ,you can weld some aluminium angle to your panniers that will fit over the frame .
Drill through both the frame and aluminium angle and fit a long bolt through the pair . If you have a thin strip of steel welded to the pannier frame that will hold the bolt head "captive" [ or in other words prevent it from rotating ] you can then attach the nut inside the pannier [use a wingnut if you wish].
When you lock the lid you will have prevented any access to the nut so it cannot be undone by a light fingered thief .
The beauty about this system is that you are spreading the load over a wide area and the bolts do not take any strain except of course to hold the mountings together and prevent the pannier bouncing off .
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Old 29 Apr 2007
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As the other ride suggested, but instead of indenting the bolt head, weld it in place, then have the (we used 1" stainless tubing on the bottom) support hold the weight of the pannier and on the inside, instead of a nut, we have two of the ???knobs?? shaped like small wheels so the can be spun off easily. Ours looks a bit strange because we ride a scooter and the angles are not exactly straight up and down, but it works. On a dark night or with cold hands, you can still flip up the little levers that hold the wheels and spin them off and remove the pannier. A thief has no access.
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