|
17 Jan 2003
|
Registered Users
HUBB regular
|
|
Join Date: Feb 2002
Location: Australia
Posts: 28
|
|
Replacing a Gasket
I own a 95 Xt600. It looks as though the gasket between the right hand side cover and engine has developed a leak just under the oil line. I am just wondering whther anyone has had to replace this gasket before and if so how difficult is the job. It looks as though I would have to disconnect the oil line and then unscrew the keyed bolts. But I'm not sure what I'll find behind this cover. Just wondering if anyone can help??
Thanx
|
17 Jan 2003
|
Registered Users
Veteran HUBBer
|
|
Join Date: Nov 2002
Location: Surrey, UK
Posts: 183
|
|
Recommend you get a Haynes manual.
I think this is the cover I have just taken off my bike (3AJ) to fit a kickstart and the mechanisms - the Clutch cover?
First I drained the oil, remember this is a dry sump engine and use the recommended and long-winded procedure. Remove the footpeg/brake pedal after disconnecting the linkage to the rear master cyclinder (so as to get at all the cover bolts). Then undid the oil-line bolt on top as you mentioned, taking care of the copper washer.
Then you can undo all the cover bolts (they are different lengths, so save them in order) and then take the cover away from the gasket - it needs a bit of help if gasket gue has been used as well). Nothing falls out, and you are just looking at the Clutch and other cogs. As well as the Clutch Cover gasket, I think there are a couple of small rubber ring gaskets that should be replaced as well, perhaps the copper washer for the oil-line too?
Apologies if this is too much info.
Geoff
|
18 Jan 2003
|
Registered Users
New on the HUBB
|
|
Join Date: Oct 2002
Location: Gedling, Nottingham. U.K.
Posts: 14
|
|
Geoffe
Have you got you pin that sits in the crank case, that the kick start spring fits onto ?[easy to over look ]
If not I have a brand new one I can post to you [FREE].I ended up with 2 when i did mine.
you can e-mail me direct on tenere@ntlworld.com
__________________
Into the great wide open, under the skies of blue. Out in the great wide open, a rebel without a clue. www.itchywheels.co.uk
|
18 Jan 2003
|
Registered Users
Veteran HUBBer
|
|
Join Date: Nov 2002
Location: Surrey, UK
Posts: 183
|
|
Hi Gary,
I have a new one fresh from Yamaha, thanks for the offer though.
I believe "Geoff van de Merwe" on this forum would be interested though, as he is looking to do this upgrade also?
This part appears to be impossible to extract from the engine on a doner vehicle.
Thanks again (I have emailed you also).
Geoff
|
18 Jan 2003
|
|
HU Founder
Veteran HUBBer
|
|
Join Date: Dec 1997
Location: BC Canada
Posts: 7,293
|
|
OXXT,
Your email address in your profile is bad and I keep getting bounces when people generously try to help. Please correct it by clicking on "Profile" near the top of every HUBB page.
------------------
Grant Johnson
Seek, and ye shall find.
------------------------
One world, Two wheels.
www.HorizonsUnlimited.com
__________________
Grant Johnson
Seek, and ye shall find.
------------------------
Inspiring, Informing and Connecting travellers since 1997!
www.HorizonsUnlimited.com
|
18 Jan 2003
|
Registered Users
HUBB regular
|
|
Join Date: Feb 2002
Location: Australia
Posts: 28
|
|
Sorry bout that Grant I recently changed my email. Thanks for letting us know. Seems simple enough replacing the gasket.
Would you normally use a sealent as well as gasket or install it dry??
Thanx
|
Currently Active Users Viewing This Thread: 1 (0 Registered Users and/or Members and 1 guests)
|
|
Thread Tools |
|
Display Modes |
Linear Mode
|
Posting Rules
|
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts
HTML code is Off
|
|
|
|
Next HU Events
ALL Dates subject to change.
2024:
- California: April 18-21
- Virginia: April 25-28
- Germany Summer: May 9-12
- Québec: May 17-19
- Bulgaria Mini: July 5-7
- CanWest: July 11-14
- Switzerland: August 15-18
- Ecuador: August 23-25
- Romania: August 30-Sept 1
- Austria: September 12-15
- France: September 20-22
- Germany Autumn: Oct 31-Nov 3
2025:
- Queensland is back! May 2-4 2025!
- CanWest: July 10-13 2025
- France: September 19-21 2025
Add yourself to the Updates List for each event!
Questions about an event? Ask here
HUBBUK: info
See all event details
Check the RAW segments; Grant, your HU host is on every month!
Episodes below to listen to while you, err, pretend to do something or other...
2020 Edition of Chris Scott's Adventure Motorcycling Handbook.
"Ultimate global guide for red-blooded bikers planning overseas exploration. Covers choice & preparation of best bike, shipping overseas, baggage design, riding techniques, travel health, visas, documentation, safety and useful addresses." Recommended. (Grant)
Ripcord Rescue Travel Insurance™ combines into a single integrated program the best evacuation and rescue with the premier travel insurance coverages designed for adventurers.
Led by special operations veterans, Stanford Medicine affiliated physicians, paramedics and other travel experts, Ripcord is perfect for adventure seekers, climbers, skiers, sports enthusiasts, hunters, international travelers, humanitarian efforts, expeditions and more.
Ripcord travel protection is now available for ALL nationalities, and travel is covered on motorcycles of all sizes!
What others say about HU...
"This site is the BIBLE for international bike travelers." Greg, Australia
"Thank you! The web site, The travels, The insight, The inspiration, Everything, just thanks." Colin, UK
"My friend and I are planning a trip from Singapore to England... We found (the HU) site invaluable as an aid to planning and have based a lot of our purchases (bikes, riding gear, etc.) on what we have learned from this site." Phil, Australia
"I for one always had an adventurous spirit, but you and Susan lit the fire for my trip and I'll be forever grateful for what you two do to inspire others to just do it." Brent, USA
"Your website is a mecca of valuable information and the (video) series is informative, entertaining, and inspiring!" Jennifer, Canada
"Your worldwide organisation and events are the Go To places to for all serious touring and aspiring touring bikers." Trevor, South Africa
"This is the answer to all my questions." Haydn, Australia
"Keep going the excellent work you are doing for Horizons Unlimited - I love it!" Thomas, Germany
Lots more comments here!
Diaries of a compulsive traveller
by Graham Field
Book, eBook, Audiobook
"A compelling, honest, inspiring and entertaining writing style with a built-in feel-good factor" Get them NOW from the authors' website and Amazon.com, Amazon.ca, Amazon.co.uk.
Back Road Map Books and Backroad GPS Maps for all of Canada - a must have!
New to Horizons Unlimited?
New to motorcycle travelling? New to the HU site? Confused? Too many options? It's really very simple - just 4 easy steps!
Horizons Unlimited was founded in 1997 by Grant and Susan Johnson following their journey around the world on a BMW R80G/S.
Read more about Grant & Susan's story
Membership - help keep us going!
Horizons Unlimited is not a big multi-national company, just two people who love motorcycle travel and have grown what started as a hobby in 1997 into a full time job (usually 8-10 hours per day and 7 days a week) and a labour of love. To keep it going and a roof over our heads, we run events all over the world with the help of volunteers; we sell inspirational and informative DVDs; we have a few selected advertisers; and we make a small amount from memberships.
You don't have to be a Member to come to an HU meeting, access the website, or ask questions on the HUBB. What you get for your membership contribution is our sincere gratitude, good karma and knowing that you're helping to keep the motorcycle travel dream alive. Contributing Members and Gold Members do get additional features on the HUBB. Here's a list of all the Member benefits on the HUBB.
|
|
|