Go Back   Horizons Unlimited - The HUBB > Technical, Bike forums > Yamaha Tech
Yamaha Tech Originally the Yamaha XT600 Tech Forum, due to demand it now includes all Yamaha's technical / mechanical / repair / preparation questions.
Photo by Helmut Koch, Vivid sky with Northern Lights, Yukon, Canada

I haven't been everywhere...
but it's on my list!


Photo by Helmut Koch,
Camping under Northern Lights,
Yukon, Canada



Like Tree2Likes

 
 
LinkBack Thread Tools Display Modes
Prev Previous Post   Next Post Next
  #1  
Old 18 Feb 2015
Registered Users
New on the HUBB
 
Join Date: Feb 2015
Posts: 11
My XT600E Electric Start problems

Hi all,

Quick intro:
Come from a family of motorcycles, drive my dad's Harley all the time and have had a scooter for the last 9 years. My cousin has the xt600e from 2000, and on Saturday i got myself a 2002 XT600E. Saturday was amazing! I picked it up in the north of England and drove it to The Lake District on its first day with my girlfriend for Valentines.

The problems:
First time refueling turned the engine/ignition off and had no trouble restarting the bike. The second time turning the bike off was a "pee break" and tried turning the bike on for 20 minutes. Every time I clicked the ignition button, i would hear a single clicking sound (Solenoid/relay cutting power) and then nothing. Eventually trying the same thing worked, and off we went. Starter motor got the bike going first time...
Sunday morning the bike didn't start again. I parked on a hill so rolled it down and bump started it. The bike ran flawlessly afterwards.
Refueling when needed, we made our way slowly down to London. Everytime we refueled i turned off the bike and had increasing trouble bump starting. Finally in Birmingham some guys from KTM even helped us at the service station but we failed to bump start the bike after 2 hours. We also tried jump starting it (their battery, and then the breakdown recovery guys jump cables too) and it didnt work. This indicates there is a problem in the starting circuit, excluding the battery.

After reading online, i did the following:
Tried seeing for bad connections, but i was useless at it. I couldnt even follow the cables properly to earth, etc.. to see if i could make the connections better..
I got a volt meter and tested the battery:
12.8V on its own
12.1 with lights on (full beam)

Then i checked voltage drop for possible bad connections. Connecting the positive to the positive terminal of the battery, the voltage difference was the following:
0V untill the battery connection on the solenoid/relay (as hoped)
12.8V to the starter motor end of the solenoid/relay (as expected)

Then i kept the multimeter setup and tried to e-start the bike.
Voltage drop to the starter motor end of relay dropped to around 3V and then back to 12.8V after the clicking sound as expected (since the circuit got broken) Does this mean the solenoid is in good condition? I saw one 30A fuse and an empty fuse container so i bought another 30A fuse and slot it on the top. That made no difference.

Then today i got a cheap jump cable (max 16A) and turned the ignition on, the engine kill switch to "run" and connected the positive terminal of the battery to the starter motor end of the relay. The starter motor made absolutely no engaging at all and no sound at all. Does this mean it is the starter motor that is broken?
I am afraid that is where the evidence points, but i am hopeful someone here manages to find another solution. I say this because i think a new starter motor would be expensive.

Any help or advice?

Thank you for your patience reading this novel
Reply With Quote
 

Tags
solenoid, starter motor, xt600, xt600e


Currently Active Users Viewing This Thread: 1 (0 Registered Users and/or Members and 1 guests)
 

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On


Similar Threads
Thread Thread Starter Forum Replies Last Post
2015 - Heading east from Europe, add your itinerary / plans kim Travellers Seeking Travellers 190 5 Mar 2016 07:38
No start 89 XT600 kick start only ajax Yamaha Tech 31 3 Oct 2013 18:16
2002 XT600e starting woes - grrrrr fraserbyrne Yamaha Tech 26 17 Oct 2012 09:41
Carburettor problems XT600E - 3tb. carlhenrik_80 Yamaha Tech 13 25 Sep 2012 23:09
97' XT600E start failing / starting circuit cutoff relay p/n ? jamesahkXT600e Yamaha Tech 1 9 Jun 2012 02:43

 
 

Announcements

Thinking about traveling? Not sure about the whole thing? Watch the HU Achievable Dream Video Trailers and then get ALL the information you need to get inspired and learn how to travel anywhere in the world!

Have YOU ever wondered who has ridden around the world? We did too - and now here's the list of Circumnavigators!
Check it out now
, and add your information if we didn't find you.

Next HU Eventscalendar

HU Event and other updates on the HUBB Forum "Traveller's Advisories" thread.
ALL Dates subject to change.

2024:

Add yourself to the Updates List for each event!

Questions about an event? Ask here

HUBBUK: info

See all event details

 
World's most listened to Adventure Motorbike Show!
Check the RAW segments; Grant, your HU host is on every month!
Episodes below to listen to while you, err, pretend to do something or other...

2020 Edition of Chris Scott's Adventure Motorcycling Handbook.

2020 Edition of Chris Scott's Adventure Motorcycling Handbook.

"Ultimate global guide for red-blooded bikers planning overseas exploration. Covers choice & preparation of best bike, shipping overseas, baggage design, riding techniques, travel health, visas, documentation, safety and useful addresses." Recommended. (Grant)



Ripcord Rescue Travel Insurance.

Ripcord Rescue Travel Insurance™ combines into a single integrated program the best evacuation and rescue with the premier travel insurance coverages designed for adventurers.

Led by special operations veterans, Stanford Medicine affiliated physicians, paramedics and other travel experts, Ripcord is perfect for adventure seekers, climbers, skiers, sports enthusiasts, hunters, international travelers, humanitarian efforts, expeditions and more.

Ripcord travel protection is now available for ALL nationalities, and travel is covered on motorcycles of all sizes!


 

What others say about HU...

"This site is the BIBLE for international bike travelers." Greg, Australia

"Thank you! The web site, The travels, The insight, The inspiration, Everything, just thanks." Colin, UK

"My friend and I are planning a trip from Singapore to England... We found (the HU) site invaluable as an aid to planning and have based a lot of our purchases (bikes, riding gear, etc.) on what we have learned from this site." Phil, Australia

"I for one always had an adventurous spirit, but you and Susan lit the fire for my trip and I'll be forever grateful for what you two do to inspire others to just do it." Brent, USA

"Your website is a mecca of valuable information and the (video) series is informative, entertaining, and inspiring!" Jennifer, Canada

"Your worldwide organisation and events are the Go To places to for all serious touring and aspiring touring bikers." Trevor, South Africa

"This is the answer to all my questions." Haydn, Australia

"Keep going the excellent work you are doing for Horizons Unlimited - I love it!" Thomas, Germany

Lots more comments here!



Five books by Graham Field!

Diaries of a compulsive traveller
by Graham Field
Book, eBook, Audiobook

"A compelling, honest, inspiring and entertaining writing style with a built-in feel-good factor" Get them NOW from the authors' website and Amazon.com, Amazon.ca, Amazon.co.uk.



Back Road Map Books and Backroad GPS Maps for all of Canada - a must have!

New to Horizons Unlimited?

New to motorcycle travelling? New to the HU site? Confused? Too many options? It's really very simple - just 4 easy steps!

Horizons Unlimited was founded in 1997 by Grant and Susan Johnson following their journey around the world on a BMW R80G/S.

Susan and Grant Johnson Read more about Grant & Susan's story

Membership - help keep us going!

Horizons Unlimited is not a big multi-national company, just two people who love motorcycle travel and have grown what started as a hobby in 1997 into a full time job (usually 8-10 hours per day and 7 days a week) and a labour of love. To keep it going and a roof over our heads, we run events all over the world with the help of volunteers; we sell inspirational and informative DVDs; we have a few selected advertisers; and we make a small amount from memberships.

You don't have to be a Member to come to an HU meeting, access the website, or ask questions on the HUBB. What you get for your membership contribution is our sincere gratitude, good karma and knowing that you're helping to keep the motorcycle travel dream alive. Contributing Members and Gold Members do get additional features on the HUBB. Here's a list of all the Member benefits on the HUBB.




All times are GMT +1. The time now is 03:35.