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Yamaha Tech Originally the Yamaha XT600 Tech Forum, due to demand it now includes all Yamaha's technical / mechanical / repair / preparation questions.
Photo by Marc Gibaud, Clouds on Tres Cerros and Mount Fitzroy, Argentinian Patagonia

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Mount Fitzroy, Argentinian Patagonia



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  #1  
Old 25 Aug 2010
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It felt the same on the last set of tyres (Michelin Desert) as well as the new Siracs that are on there now. Its true there aren't any balancing weights on the wheel, though. I'll pull it off and check the balance.
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Old 25 Aug 2010
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This is not a spring issue. An out of balance wheel would have a much higher frequency at the speeds you indicate. Firstly I would look at the teflon ring on your damper rod and the inner surface of the stanchion for wear. In fact just replace the ring regardless. Next step would be to increace the fork spring oil wt to the next level. i.e. if the bike has 10wt oil in, try 15 wt. This will increace the damping properties.
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Old 25 Aug 2010
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Quote:
Next step would be to increace the fork spring oil wt to the next level. i.e. if the bike has 10wt oil in, try 15 wt. This will increace the damping properties.
Yep - I tried exactly that when I changed the fork oil (motivated mostly by wanting to beef up the handling a bit for my largely on-road existence these days): no difference. Didn't think to look at the teflon ring though, damn. Time to get mucky again, then ...
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Old 25 Aug 2010
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When stripping look for evidence that the oil hasn't been foaming. (i.e. cloudy) If it is it may be indicative that service parts are wearing down.


It might be worthwhile to note here incase this is a new aquisition of yours that the more leggy of the XT's do get a bit like a ship at sea when at high speeds on a motorway. My Tenere would do 85 mph over single track bumpy minor backroads and be solid as a rock while sports bikers were having their martini shaken and not stirred at half that speed. 85 mph on the motorway and every little bit of turbulance or miniscule undulation in the road and I'd start feeling distinctly naseus and wishing I had bicycle clips on to hide the evidence that I was bricking it.
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Old 25 Aug 2010
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Uh oh, special tools ...

Thanks for the input, Bruken, sounds like you know of what you type :-)

Quote:
When stripping look for evidence that the oil hasn't been foaming.
Oh yes, it was super foamy when I changed it. Rats.

Quote:
incase this is a new aquisition of yours
Umm, I've had this bike for 20 years! It's one of those niggles that gradually creeps up on you as things wear out. There's only 85,000km on the bike, but they were all hard, loaded-up, off-road African km!

Lots of questions now!

A squint at the manual reveals "special tools" for taking fork legs apart:

"Hold the inner tube with the front fork cylinder holder (special tool P/N 90890-01328) and T-handle (90890-013101). Pull the inner fork tube from the outer fork tube"

Can I bodge this without special tools?

There's 2 candidates for the "teflon ring" you mention on my explodificated diagram - there's a "Slide bush" (on the bottom of the inner fork leg) and a "Guide bush" (damper rod).

Obviously I'd replace the fork seals at the same time. Anything else while I'm at it? Looks a fairly simple assembly otherwise.
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Old 25 Aug 2010
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On the damper rod itself which with a bit of imagination looks like a piston. On the top there is a teflon ring. Sometimes it is referred to as a bush but mostly as the Damper Rod Piston Ring. Inside the slider there is an oil seal that looks a bit like a flattenned O-ring right near the top. It is referred to as an oil seal (but not THE oil seal and dust seal that embraces the stanchion / fork tube.

When she is apart check the damper rod and fork tubes / stanchion isn't bent. Check the damper rod oil vent holes are clear and haven't worn.

The speacial tool can be made from a 32mm or 36mm (I can't remember which) bolt insert upside down and held in place with a vice grip. You only need to hold the damper rod in place (stop it rotating) while you undo the bolt on the outside bottom of the slider (model dependant). Sometimes it is not neccessary and sometimes if you compress the forks while still on the bike you can preloosen the bolt before removing the forks (tricky to do by yourself)
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Old 25 Aug 2010
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are you sure its just not the geometry of the bike? my xt front end goes very light and flighty when approaching 70/80, and my varadero does it too (but at a lot higher speed, its much heavier bike)

which xt model is it, air forks or just springers?

im assuming plain springers or you wouldve mentioned pumping up the preload by now. if you want to do it with the springs just slug the tops, i did mine about 1.5" and it makes a big difference to roadholding (mines been supermoto'd though, offroaders should keep soft suspension)
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