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Photo by Giovanni Lamonica, Aralsk, Kazakhstan.

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Photo by Giovanni Lamonica,
Aralsk, Kazakhstan.



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  #1  
Old 18 Jun 2015
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When are yr sprockets finished?

Can someone tell me what denotes end of life for sprockets? Mine are a bit shark-finished but how much is too much? I like to get my money's worth!
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Old 18 Jun 2015
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Quote:
Originally Posted by goo View Post
Can someone tell me what denotes end of life for sprockets? Mine are a bit shark-finished but how much is too much? I like to get my money's worth!
"Shark-finned"you say? they're done!
Sprocket wear will come in stages. Most riders won't recognize the early stages of sprocket wear. It's a bit subtle if you don't know what you're looking at. First indicator is a "sharpening" feel to tooth edges. You can FEEL this when compared to a NEW sprocket.

As edges get sharper, other things begin to happen over time, miles. Next up is the Shoulder area begins to show wear.
This is a area below the sprocket "valley" where the chain rides. You can see this on the right side Pic below. Not only is that sprocket "Hooked" (Shark Fin) it's also showing shoulder wear. Compare it to sprocket on left side. (same sprockets)

After worn shoulder area comes hooking ... and it is THIS POINT you need to plan for a change.

Here's the thing. Your front sprocket is always the first to wear out. Once its worn it will do quick work on your CHAIN and rear sprocket too. A worn front sprocket is VERY HARD on your chain, will wear it out much earlier than a GOOD sprocket will. The Chain, the most expensive component here, is the thing you want to protect. Sprockets are CHEAP by comparison.

Of course ... you could run cheap chains ... very "Penny Wise, Pound Foolish"
and also ... UNSAFE!

Keeping a fresh front sprocket on will extend chain life and add life to rear sprocket too. I change my fronts about every 8K miles or so. (easy to do on most bikes) My chains last 25,000 miles using this technique.

Not sure what the quality of chains and sprockets is on Enfields. If they are like most things made in India, then probably not great. But the principles remain, and swapping in a new front sprocket will help your chain live longer. So carry a few spares with you.


Front 525 Sprocket on left fairly new. Sprocket on Right side has about 10K miles on it. It's DONE. HOOKED with worn shoulders. I replace it to protect my $170 X ring chain. Sprocket is $15.


I think this guy got his money's worth out of this sprocket ... unfortunately it ruined his new chain and cost him a LONG ride in a truck.


There is worn out .. then there is BIG TIME shot. Both are examples or really poor quality sprockets that should never have been fitted in the first place!
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Old 19 Jun 2015
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General guide...

If your putting on a new chain .. a new front sprocket will ensure you get your moneys worth from the chain.

On the rear sprocket .. new one every 2 front sprockets.
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Old 20 Jun 2015
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Thanks so much for the detailed and very informative reply mollydog and you too Warin. I had been told a few times that when you replace a sprocket you need to replace both sprockets and the chain as a set. Guess that's how mechanics make their money..

So as I'm halfway through a 4000 mile trip I'm wondering how urgently I should replace my sprockets as it will be much less of a headache/cheaper to do it when I get back to London. Weirdly it seems that my front is much less worn than my rear although I only have these terrible photos:




thanks!
Attached Thumbnails
When are yr sprockets finished?-img_1806.jpg  

When are yr sprockets finished?-img_1808.jpg  

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Old 20 Jun 2015
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oh and incidentally I'm on an F650GS twin and the sprockets/chain are good "heavy duty" items I fitted myself in the UK.
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Old 20 Jun 2015
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Sprocket discussion also at http://www.horizonsunlimited.com/hub...er-8500k-80861 including some of the same pictures
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Old 21 Jun 2015
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Front sprockets are much cheaper than rears.. thus someone has not replaced the rear when they should.

That rear needs replacement AND you should replace the chain at the same time. If you are counting on the reliability of the bike then replace now. If you can deal with a breakdown (accommodation, any transport, food) and replacement more cheaply than the replacement now ... ok.
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Old 21 Jun 2015
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Goo,
Your rear sprocket looks pretty bad! If you're re-newing the rear, then for sure do the front as well. If the front really looks OK when you've got in your hand, keep it for a spare. But I'd sooner carry a NEW spare front.

This is ALL easy maintenance, not a big deal ... so if you can lay hands on the parts ... do it!

UNUSUAL in my experience that the rear has worn before the front. Perhaps the rear is Aluminum or of lesser quality?

In any case, I just hope your chain still has some life left in it ... and I hope you can determine where your chain is in terms of it's remaining useful life.

A bit hard to explain. You just have TO KNOW. BUT ... if no kinks, if not pulling away too much at 3'Oclock position off rear sprocket (no more than 1/2") and not needing adjustment ... then maybe it's OK ?

If any question about it, replace it. Not worth the heartache and hassle of failure in Bumfucistan.

Normally ... when at or near home with parts sources at hand, one would replace the lot. But on the road you have to improvise and learn ways to extend chain life ... especially true if no spares at hand. So that's why I change front sprockets about 3 to 1 to a rear sprocket or chain. Everything lasts longer and it's a cheap fix.

Hopefully you can just swap in a NEW rear sprocket and make the 2000 miles back to London. Let us know how it goes and where you've found parts!

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Old 21 Jun 2015
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Hey mollydog -

thanks again for the great info! Will definitely replace sprockets. Would be great to hear a bit more detail on how to verify the chain condition:

What exactly constitutes a kink? I noticed one link was not in line with the rest of the chain in the 'looser' lower part between the sprockets but it moved easily back into line with fingers.

And what do you mean by 'pulling away'? and do you mean 6'o'clock i.e. bottom of rear sprocket?

The chain doesn't seem to need adjustment although I'll properly check that when I get back to where the bike is on Tuesday.

*thanks*

Guy
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Old 22 Jun 2015
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Quote:
Originally Posted by goo View Post
Hey mollydog -

thanks again for the great info! Will definitely replace sprockets. Would be great to hear a bit more detail on how to verify the chain condition:

What exactly constitutes a kink? I noticed one link was not in line with the rest of the chain in the 'looser' lower part between the sprockets but it moved easily back into line with fingers.

That's a kink. You can still run the chain but that's one sign that it's going to need to be changed.

And what do you mean by 'pulling away'? and do you mean 6'o'clock i.e. bottom of rear sprocket?

No, he means 3:00- that is the rearmost part of the sprocket. Grab the chain links at that point and try to pull it backward off the sprocket. On a new chain you won't be able to lift it off the sprocket at all. A little bit of lift is still okay, but if you can lift it off enough to see through it (certainly a holf inch is too much!) your chain needs to be replaced.

The chain doesn't seem to need adjustment although I'll properly check that when I get back to where the bike is on Tuesday.

*thanks*

Guy
Check several points on the chain- some places will be worse than others.
Check the chain daily before you ride, and start making backup plans for getting it serviced before it's totally gone. Email or call some shops ahead on your route to see who has got what you might need.

...............shu
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