timing belt - if its not 100% certain that its been done, do it anyway.
the intercooler - the people who I know that have it fitted really like it. Agreed the smaller one is the way to go. Will almost certainly fit one to my 200Tdi, although it goes faster than a lot of TD5s for some reason.
Not sure I agree about the synthetic oil. When I bought mine with 120k kms it already had synth, still does and runs really well.Change every 5k kms.
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