[QUOTE=mollydog;470755]Great post Grif ... I agree 100% with just about everything.
Just a new notes and ideas:

==I'm not a fan of BMW sockets. Prefer plain old universal SAE plugs or coaxial plugs. Can be adapted to any format.

For me, this is a tricky call. The "Cigar/Cigarette" sockets are the ones that Powerlet are trying to explain to us as being unreliable and big. Probably true. I have seen a bunch of people use those USB cylinders that take one or connections that just drop into a cig socket. Available and cheap. You get to charge one or two phones off of a single dropin cartridge for something like USD$6. How much does it cost of a Powerlet cable for your phone, and then Ipod, and then something else. They are expensive! $25+ depending on where you live. For 1/10 of that you can buy one or more of those cables, and a couple more bucks buys you a double USB to Cigar socket adapter. Now, if you haven't decided to (over-) do Powerlet sockets, it is a direct connections. Or you can drag around a Powerlet-to-Cigar dongles (yes, I have had failures and had to fix the dongle so I could use the pump!). Don't buy into the hype! One Powerlet might be useful, but count that actually use cases. Each tine you add an adaptor you increase the possibility of failure.

==Headlight? I'm sold on my HID kit. $30, super bright, 3 years on mine. I carry a complete spare system (bulb, ignitor, ballast ... packs small) I have 35W HID, less draw than stock 55W, NO heat. Every Watt helps! Super bright ... 3 times brighter than stock ... very few drivers flash me.

Interested, will watch.

==I would try the Shorai (or similiar Li-Iron) but if it fails, no big deal, go back to standard MF sealed Battery. If it works it's a PLUS PLUS as it's smaller and lighter than standard battery.

Cold weather performance is advertised. Takes a bit. After one accidental discharge, and cold start, didn't feel like a miracle battery. Ran it in DR650 and DRZ400. Would I use it again (locally)? Yes. At time of departure, for long trip, did not feel tested enough.

==Scott re-usable oil filter? What's the long term consensus? Anyone done oil analysis after four or five oil changes and 20K miles? Honestly, not sure I trust them ... but Man, sure can't beat the convenience. Prove to me they actually filter as good as a paper filter!

This is a tricky one. If we were to carry paper filters and change each time we would be at around 16 paper filters between the two of us. We like to start changing oil at 3000km and max at 4000km.


==Great advice on suspension Grif! Plus ONE!!!

==As some know, I'm a CHAIN and Sprocket NUT case. Definitely start with a brand new chain ... go with the BEST DID X ring chain you can buy. Probably good for 20K miles if you treat it right.

Pretty sure that your advice had directly led to our chain and sprockets choice.

For 15T sprocket, I like Suzuki OEM. JT are OK ... bring 3 spare front sprockets, different sizes as Grif said. The rear sprocket should last "about" 17K to 20K miles if you're lucky. Carrying a spare rear is a PITA ... but a spare would be TOUGH to find on the road. You decide. Thing is, if you change out the front sprockets every 8K miles or so ... then not only will your chain last much longer ... but so will your rear sprocket. (with good maintenance) Lots of rain and MUD riding can change all above numbers ... do the best you can!

I concur with the multiple front sprockets. It makes sense. Any time we are riding in mountainous areas, or off-road tracts, we like to switch to 14 tooth. We did not bring 16 tooth sprockets. We never really found 15 tooth sprockets insufficient, but wouldn't exclude 16 for the next time. With regards to 14t sprockets, why not add an extra one. By definition, they are going to work harder than stock. They also wear more than stock by definition, and are harder to find than stock.

==Spares. Grif covers it very well. The key is to start with NEW stuff. Can't recommend ALL BALLS bearings. Cheap Chinese bearings. Use a brand name like Koyo or stock. Also, as Grif says, start with new Cush Drive rubber cushions and anything else with miles on. I have carried a set of OEM fork seals for the last 30,000 miles, never needed. YMMV. Hard to predict what will wear out and fail. Luckily, if you don't thrash your DR650 ... probably nothing will.

Guys, it depends on your range. I haven't done a "RTW". I suspect that if I was riding down to South America, I would choose to do some replacements before starting the next hop (either side of the hop)., say Africa. You can get most things sent anywhere. Hell, I have seen more stores in Latin America carrying SPF bearings than back in Canada. Bearings are commonplace items.

==I don't think you need to carry spare cables if your cables are NEW to start ... or in perfect condition. Just my opinion. The original cables on our old '96 ... are still good. (throttle, clutch) The clutch is the main one to watch. My '06 with 55K miles ... cables still perfect.

YMMV. I chose to buy some Motion Pro clutch cables in 2010. One clutch cable broke pre-trip (under a week prior). I assumed it was random. The second clutch cable popped in Colombia *exactly* where my new friends did not want me to stop due to FARC activity - I passed just after federal elections. The cable was prerouted and took about 15 minutes to swap out - back to original! (Would not be the case if it was not pre-routed). I believe that these cables where faulty. Vendor nor manufacturer had much to say. I brought it up with the vendor but nothing much came of it. I did not chase them either That said, I will buy MP tools, but not parts that I stick to my bike. I might still have the cable head in which the solder let go revealing a hole all the way through the cable head.

Anyway, what is the reason for not prerouting a clutch and pull cable through frame? Easy insurance, no? Keep in mind that you waiting for a truck, without.


==I agree with Grif, more 17" tires available than 18", and more brand choice too. Stay with stock 17". Don't get too clever listening to all the advice on the forums. Listen to guys who've ridden a DR to where you're going ... and got back!

Agreed. Don't believe the hype. Most 18 inchers will be too narrow. You are back at square one.

== Lastly, I would think carefully about luggage. I hate solid mounted top boxes if riding off road. Same with hard panniers. If you use soft panniers, use lightweight racks, don't over load the bike with crap hanging off everywhere. MINIMIZE.

OK. So above poster does not recommend hard luggage. Fair enough. To each his own. There is sense here. You have suggested that you would like to do an RTW with a lot of off-road. You probably have a computer and a camera, and probably want to hang on to them. What makes you feel comfortable? Where does this stuff go when you take a piss? When you go eat lunch? When leave your bike unattended as you sign into a hotel?

Many take TONS of camping gear ... end up hardly ever using it. I don't camp in Latin America. Too many cheap hotels ... and camping can be isolating. Nor do I cook on the road. I might make Tea or Coffee, that's about it. Each his own ... but I read reports everyday where the bike is overloaded with very seldom used camping gear.

Don't overdue camping gear. I also consider basic camping gear part of my "I got sick and have to boondock on the side of the road gear".

"Latin America" is a diverse place. To make any statement about cost associations universally would be incorrect, and "cheap" is relative. Per person per night? USD$7, $USD10, $USD15, $USD30. I personally have got stuck with paying +USD$100 in the past having to find a place that would take a bike overnight having excluded what I saw as my other options. Now we are travelling two for much longer period.

IMHO, the choice to camp is mostly personal opinion. For example, "back home" if you just hate camping, why start now? That said, for us Boy Scouts and Girl Guides, we learned to camp from an young age. If you are doing a whirlwind tour, probably not bother. If you are heading to the "more expensive" SA countries (Argentina, Chile, Brasil), you might find that these countries are beyond your travel budget.

For motorcycles, if you follow the RV, car and truck people, you will probably be able to camp. Look up the camping section at Life Remotely and similar sites. We stayed at a whole bunch of the places they (LR) recommended in our tent and were generally pretty happy about it. For us, we prefer to camp when we are staying more than one night somewhere. We stayed at many places for 3-4 nights in our tent for what it would have cost for one night in a room. We started to camp in Mexico on the Baja, camped mostly on Mexico, Guatemala, Panama, Colombia and Bolivia. If we were travelling in "their" summer, we would be camping more further south.

Best and only really good camping is in Southern Chile and Argentina. Mexico and Cent. America are mostly NOT GOOD for camping. YMMV. Good luck on the prep!

We haven't camped in Southern Chile or Argentina (bit cold right now, and planning for home). We have great memories of most of our camping locations starting in Mexico. Sometimes you can find yourself staying for close to a week at the same price as one night in a room.

If you decide to camp, and cook a lot, you can always do this in "waves". By this, I mean that if you decide to bring the most simple pot and stove (suitable - you do you fuel for this - your gas tank, hint hint), you can always buy a bigger pot or frying pan when you know that you are going to use it for a while, and toss it later.

We like to have options. We have arbitrary landed ourselves in "gringo" areas in costal Mexico with "back home" rates for hotels (+$100-250) and food (+USD$20 - yikes!). Or USD$7 for a tent spot, ahh.

***A tent is not for everyone*** What a tent can provide:

* Cheaper accommodations
* less tarantulas than the place next door
* 100% mosquito-free compared the expensive bamboo cabañas
* 100% less scorpions
* 73% less venomous snake bites
* 110% more stars than other dwellings
* 33% percent more air than similar tropical dwellings
* 0% chance of less rain.
* 85% chance of better pricavy
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