Hello Ade,
I know exactly how you feel!
You may remember this thread:-
http://www.horizonsunlimited.com/hub...starting-26306
A number of the posts in there advise to throw away the tiny filter that is built into the fuel inlet jet because it is known to cause fuel starvation problems. Could that be the cause of your "pop"?
It is very difficult to "diagnose by email" but surely it cannot be very much causing this symptom!! It sounds to me like all your work on the bike has paid off and, besides, the same sort of niggling problems could happen on any other bike (in theory!!).
Let us know how you get on with experimenting with the choke
Cheers,
__________________
Dave
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