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Yamaha Tech Originally the Yamaha XT600 Tech Forum, due to demand it now includes all Yamaha's technical / mechanical / repair / preparation questions.
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  #1  
Old 3 Nov 2018
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Front fork questions.

Hi !
Next project is a overhaul of front forks, dismantling things today and now ready to order parts. Was planning to change all bushings marked with blue, the dust and oil seal will be changed to. Is there any other things that is necessary to change at the same time ?
When I see picture of the fork/ assembly it does`t look like mine, the spring have not a spacer but a small spring on the top with a washer between the springs. Is this the original setup or have someone changed out parts earlier ?
I`m planning to put in progressive springs to improve the suspension.
Any one know if there is a place to get the sticker on the forks ? I`m planning to sand down the bottom part and give they a new and shiny look because the are corroded and have some scratches.

Bike is a 87 mod 600 Tenere 1vj.
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  #2  
Old 5 Nov 2018
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There is some models that had those 2 stage springs, so that normal . We didn't have them over here so no idea if a single spring is better than the dual springs or maybe a set of progressive springs would be better . Nothing else to buy other than bushings and seals/wipers on these forks .


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'86 XT600/3TB motor,,, '88 XT600, ,,'92 XT600e,,, '08 Husky TE510,,, '05 DRZ463,,, '95 KLX650 ,,,'96 KLX650
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  #3  
Old 5 Nov 2018
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you need to change the two bushings on the fork tube indeed


the alu piece left of the damping tube doesnt wear out, no need to change, it's just the hydraulic bottoming stop


on the right side would change the plastic open ring seal only if it shows wear/scratches.
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Old 9 Nov 2018
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Hi !
Thanks for tips, I have start ordering the 2 bushings in the bottom of fork tube but only the metal one is available when i look in different sites. Is there any place anyone can give me i tip where I can order it would be fine.
I have same problem wit cap on top of fork tube, someone have not put it on correctly so the winding are gone and there is no way it can be used again.

Is there any parts from newer XT that can be used instead of the original one, this is about the cap and the lower bushing.
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Old 9 Nov 2018
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I think most of the caps may work in the model years close to your. I don't know what the newer models were though.
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  #6  
Old 9 Nov 2018
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write the exact year of your bike and maybe itll be easier to point you in the right direction for the bushings



measure the diameter and thread of your current cap and search in ebay, it's not a critical part so no issue in buying cheap chinese replicas


like this guy has



https://www.ebay.com/sch/m.html?_ssn...k+cap&_sacat=0
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