I have two Gepe cases. A basic which is fine but has a plastic hinge. The one I prefer is the extreme which feels a lot more sturdy as it has a steel hinge pin. They're dust and waterproof and pretty tough. It's easy to double up the amount of SD cards you can store in each case by holding them together with small elastic bands or insulation tape. In fact they're better when full like this as they can't rattle about inside if they come out of the silicon grip.
Flash memory is so cheap now it's the way to go. I have carried a 250GB harddrive with me before and I kept it in an inside pocket in my jacket and it was fine, even off road. But once you've got files on an SD card they're pretty safe as long as you don't lose them.
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