Go Back   Horizons Unlimited - The HUBB > Technical, Bike forums > Yamaha Tech
Yamaha Tech Originally the Yamaha XT600 Tech Forum, due to demand it now includes all Yamaha's technical / mechanical / repair / preparation questions.
Photo by Helmut Koch, Vivid sky with Northern Lights, Yukon, Canada

I haven't been everywhere...
but it's on my list!


Photo by Helmut Koch,
Camping under Northern Lights,
Yukon, Canada



Reply
 
LinkBack Thread Tools Display Modes
  #1  
Old 24 Apr 2017
Registered Users
Veteran HUBBer
 
Join Date: Jul 2016
Location: Obidos, Portugal
Posts: 134
Straightening gear lever

I came off today and the gear lever got bent right back to where it was touching the footpeg. I kicked it out just enough to be able to ride back home and now want to bend it back to its original shape. I'm a bit concerned though about it breaking from metal fatigue and wondered if there is a technique for reducing the stress on the metal. I've checked the weld and shaft with a magnifying glass but couldn't find any hairline cracks so I'm hoping it will be ok and save me £30 something on a new one. Thanks guys.
Reply With Quote
  #2  
Old 24 Apr 2017
xtrock's Avatar
Registered Users
Veteran HUBBer
 
Join Date: May 2013
Location: Norway
Posts: 1,334
No problem, give it some heat before you start and take it slow.
Reply With Quote
  #3  
Old 24 Apr 2017
Registered Users
Veteran HUBBer
 
Join Date: Dec 2008
Location: Denmark
Posts: 1,417
I've bent back my gear and brakelever with a size 46 boot several times, havent been an issue for me.
Reply With Quote
  #4  
Old 24 Apr 2017
Tim Cullis's Avatar
Super Moderator
Veteran HUBBer
 
Join Date: Dec 2004
Location: London and Granada Altiplano
Posts: 3,079
Quote:
Originally Posted by xtrock View Post
No problem, give it some heat before you start and take it slow.
^^ What he said
__________________
"For sheer delight there is nothing like altitude; it gives one the thrill of adventure
and enlarges the world in which you live,"
Irving Mather (1892-1966)
Reply With Quote
  #5  
Old 26 Apr 2017
xtrock's Avatar
Registered Users
Veteran HUBBer
 
Join Date: May 2013
Location: Norway
Posts: 1,334
Quote:
Originally Posted by Tim Cullis View Post
^^ What he said
^^ and what did you say?nothing!
Reply With Quote
  #6  
Old 27 Apr 2017
Registered Users
Veteran HUBBer
 
Join Date: Oct 2016
Location: Devon, UK
Posts: 800
Cast aluminium doesn't bend well. It has a granular structure and if you try to bend it cold it usually only goes a little way before it snaps abruptly.

It is often possible to bend it hot and reduce the tendency to snap, as long as you can avoid outright melting it! The advice usually given is to hold it in a vice, smear soap on it and heat it with a blowtorch (not oxy acetylene!) in the area you want to bend. When the soap turns black it should be hot enough. Don't do it on the bike - not only could the blowtorch damage something but you could bend the gearchange shaft.

Honestly the best thing you can do is buy a new one anyway and try to straighten the old one as a spare. Then if it does snap at least you're not back to square one.
Reply With Quote
  #7  
Old 27 Apr 2017
xtrock's Avatar
Registered Users
Veteran HUBBer
 
Join Date: May 2013
Location: Norway
Posts: 1,334
Is it original cast alu shifter?Mine have steel shifter, maybe changed for what i know.
Reply With Quote
Reply


Currently Active Users Viewing This Thread: 1 (0 Registered Users and/or Members and 1 guests)
 

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On


Similar Threads
Thread Thread Starter Forum Replies Last Post
Gear lever for TT600RE? bbevan Yamaha Tech 6 11 Nov 2015 05:24
Round Africa with a Surfboard garnaro Ride Tales 185 8 Jun 2015 23:23
Camping gear and car gear for sale in Lima, Peru aureetantoine TRAVEL Equipment for Sale / Wanted 1 1 May 2015 02:32
In Southern Argentina - lost all camping gear Aussie Rattlers Camping Equipment and all Clothing 3 21 Dec 2014 02:32
Possible gear damage xtcommuter Yamaha Tech 19 17 Nov 2013 17:01

 
 

Announcements

Thinking about traveling? Not sure about the whole thing? Watch the HU Achievable Dream Video Trailers and then get ALL the information you need to get inspired and learn how to travel anywhere in the world!

Have YOU ever wondered who has ridden around the world? We did too - and now here's the list of Circumnavigators!
Check it out now
, and add your information if we didn't find you.

Next HU Eventscalendar

HU Event and other updates on the HUBB Forum "Traveller's Advisories" thread.
ALL Dates subject to change.

2024:

Add yourself to the Updates List for each event!

Questions about an event? Ask here

HUBBUK: info

See all event details

 
World's most listened to Adventure Motorbike Show!
Check the RAW segments; Grant, your HU host is on every month!
Episodes below to listen to while you, err, pretend to do something or other...

2020 Edition of Chris Scott's Adventure Motorcycling Handbook.

2020 Edition of Chris Scott's Adventure Motorcycling Handbook.

"Ultimate global guide for red-blooded bikers planning overseas exploration. Covers choice & preparation of best bike, shipping overseas, baggage design, riding techniques, travel health, visas, documentation, safety and useful addresses." Recommended. (Grant)



Ripcord Rescue Travel Insurance.

Ripcord Rescue Travel Insurance™ combines into a single integrated program the best evacuation and rescue with the premier travel insurance coverages designed for adventurers.

Led by special operations veterans, Stanford Medicine affiliated physicians, paramedics and other travel experts, Ripcord is perfect for adventure seekers, climbers, skiers, sports enthusiasts, hunters, international travelers, humanitarian efforts, expeditions and more.

Ripcord travel protection is now available for ALL nationalities, and travel is covered on motorcycles of all sizes!


 

What others say about HU...

"This site is the BIBLE for international bike travelers." Greg, Australia

"Thank you! The web site, The travels, The insight, The inspiration, Everything, just thanks." Colin, UK

"My friend and I are planning a trip from Singapore to England... We found (the HU) site invaluable as an aid to planning and have based a lot of our purchases (bikes, riding gear, etc.) on what we have learned from this site." Phil, Australia

"I for one always had an adventurous spirit, but you and Susan lit the fire for my trip and I'll be forever grateful for what you two do to inspire others to just do it." Brent, USA

"Your website is a mecca of valuable information and the (video) series is informative, entertaining, and inspiring!" Jennifer, Canada

"Your worldwide organisation and events are the Go To places to for all serious touring and aspiring touring bikers." Trevor, South Africa

"This is the answer to all my questions." Haydn, Australia

"Keep going the excellent work you are doing for Horizons Unlimited - I love it!" Thomas, Germany

Lots more comments here!



Five books by Graham Field!

Diaries of a compulsive traveller
by Graham Field
Book, eBook, Audiobook

"A compelling, honest, inspiring and entertaining writing style with a built-in feel-good factor" Get them NOW from the authors' website and Amazon.com, Amazon.ca, Amazon.co.uk.



Back Road Map Books and Backroad GPS Maps for all of Canada - a must have!

New to Horizons Unlimited?

New to motorcycle travelling? New to the HU site? Confused? Too many options? It's really very simple - just 4 easy steps!

Horizons Unlimited was founded in 1997 by Grant and Susan Johnson following their journey around the world on a BMW R80G/S.

Susan and Grant Johnson Read more about Grant & Susan's story

Membership - help keep us going!

Horizons Unlimited is not a big multi-national company, just two people who love motorcycle travel and have grown what started as a hobby in 1997 into a full time job (usually 8-10 hours per day and 7 days a week) and a labour of love. To keep it going and a roof over our heads, we run events all over the world with the help of volunteers; we sell inspirational and informative DVDs; we have a few selected advertisers; and we make a small amount from memberships.

You don't have to be a Member to come to an HU meeting, access the website, or ask questions on the HUBB. What you get for your membership contribution is our sincere gratitude, good karma and knowing that you're helping to keep the motorcycle travel dream alive. Contributing Members and Gold Members do get additional features on the HUBB. Here's a list of all the Member benefits on the HUBB.




All times are GMT +1. The time now is 22:13.