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Ian 15 Sep 2007 15:00

Is the WR250R not heavy for a 250cc? The 2008 Yamaha WR250F is 106kg. OK, the F is an enduro bike, but 20kg difference?

Mind you the new Tenere is also quite heavy when compared to others in the '600' class.

I would hope that an aftermarket bigger tank would be available, but you never know. In the worst case, one could always have one made.

Be interested to hear about the wet sump issue in more detail.

Thanks.

Walkabout 16 Sep 2007 00:27

Quote:

Originally Posted by oldbmw (Post 144476)
The high seat heights are mostly a result of the switch to wet sump engines (cheaper to manufacture) which allows the manufacturers to put all the works (engine, gears and clutch into one casting ) cheaper to manufacture, it also totally negates ALL the improvements brought about by modern oils, as the engine contaminates the gear oil and the gears chew up the engine oil. (shared same oil). This is why cars get 10k miles out of engine oils, and more than double that out of gear oil. Basically we are being sold a lie. So whats new?

Ian,
The quote here is the story on wetsump engine design. But, it is cheap and most bikes have it nowadays - hence I was surprised to see that Yam are making a road bike with a dry sump engine.

I've never sat down to run a detailed weight comparison of the 250s available, but the quoted figures do not seem too bad to me for the Yam 250R - - my guess is that it is comparible with other 250s that are road legal. Having said that, it is not clear where the extra 20 Kg comes from compared with the F model; A good look at both of them, side by side, at a bike show may reveal the answers.


As for the Tenere, it will have to beat the new KTM 690 Adv which will appear in 2008; I think that bike will be the benchmark for single thumpers, on weight alone (and it is certain to have White Power suspension!).
I still consider 183 Kg to be over-weight in this day and age; the Yam TT600R is about 140 Kg - a design that goes back to the 1990s.

Ian 16 Sep 2007 11:42

Mmmm....don't most dry sump motors also have shared gearbox and engine oils? LC4 for sure, Rotax 4T family? Most Japanese 600cc+ singles?

The only exception I can think of is the Honda motor that powers the Montesa 4RT trials bike (itself derived from the CRF250) which has separate gearbox and engine oils.

I thought that 'oil sharing' is the reason why we have motorcycle specific 4-stroke oils i.e. they're designed to work in the engine and gearbox. And why it may not be wise to use car engine oil in a 4 stroke motorcycle i.e. it's not designed for use in gearboxes.

That said, I'd guess a bike with wet sump engine is cheaper to produce than a dry sump - no oil tank etc. But isn't one advantage of a dry sump engine that the oil can be circulated externally to the engine and therefore be cooled?

Walkabout 16 Sep 2007 18:30

Quote:

Originally Posted by Ian (Post 150737)
Mmmm....don't most dry sump motors also have shared gearbox and engine oils? LC4 for sure, Rotax 4T family? Most Japanese 600cc+ singles?

The only exception I can think of is the Honda motor that powers the Montesa 4RT trials bike (itself derived from the CRF250) which has separate gearbox and engine oils.

I thought that 'oil sharing' is the reason why we have motorcycle specific 4-stroke oils i.e. they're designed to work in the engine and gearbox. And why it may not be wise to use car engine oil in a 4 stroke motorcycle i.e. it's not designed for use in gearboxes.

That said, I'd guess a bike with wet sump engine is cheaper to produce than a dry sump - no oil tank etc. But isn't one advantage of a dry sump engine that the oil can be circulated externally to the engine and therefore be cooled?

Hi Ian,
It's always interesting how one statement or question leads to 1/2 a dozen or more! I believe you are right about sharing oil in dry sump designs, such as the TT600R, for example.
So, some input from the engine design experts here would be interesting.

For sure (to quote Rossi), most modern road bike engines are wet sump and quite a few high performance engines also have oil coolers.

oldbmw 16 Sep 2007 20:33

As far as I know, no British dry sump bike shared oils, until triumph in 1970 shared primary chaincase oil with the engine. many riders retrofitted the seals between the two. It makes no sense to have bits of clutch plate in your engines oil just to get the wrong grade in your wet clutch. ( even tho the sharing was very limited.)
I do not see why anyone would share oils using a dry sump system.

Re weight, current 500cc Enfields are 160 KG and they usually exceed 80mpg.

mollydog 16 Sep 2007 23:30

The Japanese somehow figured this new fangled "Wet Sump" mallarky quite a while ago....like maybe 1956 or so, since Honda copied verbatim the Gilera and MV Augusta GP inline four race bike designs...both wet sumps IIRC. And by the mid 60's it became standard on most all Japanese bikes. Seems to work quite well since about 98% of all Jap bikes use the wet sump design. (Not counting 2 strokes, the new CRF's, and possibly a few other obscure models??)

We would need Kevin Cameron to detail all the advantages of Wet sump vs. Dry sump from an engineers perspective, but I can assure vintage motor heads there are several good reasons why they went this way nearly 50 years ago.

From cost of manufacture, to effecient placement of gearbox in the case to allow motor to be smaller/lighter and more mass centralized, to carrying more oil capacity....where gears actually help cool off the oil.

Somewhere along the way they learned how to build a clutch that doesn't shed bits (usually) to using much improved oil spray distribution / filtering /cooling techniques to keep things happy, all in a relatively small, light ALL Aluminum package.

Early on, what the Japanese really had that the Brits didn't was knowledge of latest Metalurgical tech. This knowledge was given the Japanese by the US military after WW2 (who stole it from the Germans!!! True!) in an effort to give their industries a boost. We gave them all kinds of technology...including the transistor....which soon after led to the end of Points ignition. The Japanese are also the world's best reverse engineers. Now Triumph are playing that same game....see new 675 triple!! :thumbup1:

Having grown up with, raced and pushed pre-unit, right side shifting Triumph's and BSA's, I was thrilled to own my first Honda 50 in about 1963. You COULD NOT blow that bike up....and trust me...we tried. Every guy I ever met riding early Brit bikes blew them up at some point (including yours truly), everyone had a story about the 4000 mile valve train/top end and drive chains made of butter. (Jap chains weren't much better in the early days)

Brit bikes worked great in rainy, cool UK. But not so great in the S. California desert, if ridden hard. They did great at Ascot Park (where I raced a Bultaco Pursang) ALL the races were at night! :Beach:

Both Honda's current motocross racers (CFR250/CRF450) use seperate Oil/Gear Box compartments. I've forgotten the technical justification for going this route. But who knows, maybe they are now re-examining this concept? It's appealing in many ways....

I like the idea of using oil optimized for the engine...and gear box oil optimized for the gear box...this has an undeniable logic to it.:thumbup1: And these motors are so small it amazing....I think they got the idea from Vertimati Bros
motor.

The main problem for years with combining Engine and Gear box oil is molecular shearing (or whatever the true technical reference would be). This happens when whirring gears break up oil molecules. Sheared molecules at some point cause the oil to lose film strength, which can then be broken down by heat to where protection is lessened.

But for 20 years modern oils have been up to the task of resisting this breakdown. On my dirt bikes I still change oil about every 500 miles. Hard miles, redline miles, bogged in sand miles, at full throttle in 35c temps.

Patrick:scooter:

Walkabout 17 Sep 2007 21:44

Quote:

Originally Posted by Ian (Post 150669)
Is the WR250R not heavy for a 250cc? The 2008 Yamaha WR250F is 106kg. OK, the F is an enduro bike, but 20kg difference?

Mind you the new Tenere is also quite heavy when compared to others in the '600' class.

I would hope that an aftermarket bigger tank would be available, but you never know. In the worst case, one could always have one made.

Be interested to hear about the wet sump issue in more detail.

Thanks.


Ian,
I was reminded of your weight point made here when I read about a new BMW (http://www.horizonsunlimited.com/hub...5-2#post150892) --- the GX450, reputed to be under 130 Kg.

It will be very interesting to see what weights the other Beemers will achieve, compared, for example with the new Yam Tenere: as per the original thread, the definitive bike for 2008 could be a whole range of bikes coming out in the next few months!!

oldbmw 17 Sep 2007 22:46

Quote:

Originally Posted by mollydog (Post 150799)
The Japanese somehow figured this new fangled "Wet Sump" mallarky quite a while ago....like maybe 1956 or so, since Honda copied verbatim the Gilera and MV Augusta GP inline four race bike designs...both wet sumps IIRC. And by the mid 60's it became standard on most all Japanese bikes. Seems to work quite well since about 98% of all Jap bikes use the wet sump design. (Not counting 2 strokes, the new CRF's, and possibly a few other obscure models??)

BMW are wetsump, but had teh sense to keep the oils separate.

We would need Kevin Cameron to detail all the advantages of Wet sump vs. Dry sump from an engineers perspective, but I can assure vintage motor heads there are several good reasons why they went this way nearly 50 years ago.

Yes, cheapness of manufacture, suited the American market where neither economy or roadholding was of any consequence.

From cost of manufacture, to effecient placement of gearbox in the case to allow motor to be smaller/lighter and more mass centralized, to carrying more oil capacity....where gears actually help cool off the oil.

A wet sump bike 'has' to have a higher centre of gravity, because the crankshaft is above the oil, therefore wll above the bottom of the crankcase, unlike old Brit bikes.
.
Somewhere along the way they learned how to build a clutch that doesn't shed bits (usually) to using much improved oil spray distribution / filtering /cooling techniques to keep things happy, all in a relatively small, light ALL Aluminum package.

Early on, what the Japanese really had that the Brits didn't was knowledge of latest Metalurgical tech. This knowledge was given the Japanese by the US military after WW2 (who stole it from the Germans!!! True!) in an effort to give their industries a boost. We gave them all kinds of technology...including the transistor....which soon after led to the end of Points ignition. The Japanese are also the world's best reverse engineers. Now Triumph are playing that same game....see new 675 triple!! :thumbup1:

Having grown up with, raced and pushed pre-unit, right side shifting Triumph's and BSA's, I was thrilled to own my first Honda 50 in about 1963. You COULD NOT blow that bike up....and trust me...we tried. Every guy I ever met riding early Brit bikes blew them up at some point (including yours truly), everyone had a story about the 4000 mile valve train/top end and drive chains made of butter. (Jap chains weren't much better in the early days)

Perhaps you would have had better luck if you tried a Unit construction Triumph, ( the whole range was unit construction then albeit with separate oils) no use comapring a 1963 Hondy witha 1939 triumph bike.

Brit bikes worked great in rainy, cool UK. But not so great in the S. California desert, if ridden hard. They did great at Ascot Park (where I raced a Bultaco Pursang) ALL the races were at night! :Beach:

I note the 1961 24 hour record for a 500 cc by Velocette still stands at just over 100mph.

Both Honda's current motocross racers (CFR250/CRF450) use seperate Oil/Gear Box compartments. I've forgotten the technical justification for going this route. But who knows, maybe they are now re-examining this concept? It's appealing in many ways....

perhaps these high strung bikes need the right oil in the various bits to survive.

I like the idea of using oil optimized for the engine...and gear box oil optimized for the gear box...this has an undeniable logic to it.:thumbup1: And these motors are so small it amazing....I think they got the idea from Vertimati Bros
motor.
Nope, old Brit bikes :)

The main problem for years with combining Engine and Gear box oil is molecular shearing (or whatever the true technical reference would be). This happens when whirring gears break up oil molecules. Sheared molecules at some point cause the oil to lose film strength, which can then be broken down by heat to where protection is lessened.

which means the poor design has negated teh advantage of using long life high performance oils.

But for 20 years modern oils have been up to the task of resisting this breakdown. On my dirt bikes I still change oil about every 500 miles. Hard miles, redline miles, bogged in sand miles, at full throttle in 35c temps.

How long do you think a Jap all in one machine would last on monograde dino oil ? these poor mechanical designs have only managed to work by abusing the properties of new synthetic oils. Old Brit bikes had similar servicing periods on Dino oils. This is why cars and those who do not mix oils have 2-4 times the service intervals.

Patrick:scooter:

For some reason the system wants me to add more text

Dodger 18 Sep 2007 02:04

It is debatable that the Japanese had superior metallurgical technology to the British ,certainly their bikes of the sixties and seventies were made of inferior alloys that turned to powder once the "varnish" had peeled off and the engine cases of these bikes were glued together to make them oiltight .
The bikes were able to fulfill a market need based on performance and price and hence their success .
If the British "captains of industry " had had the vision and drive of Soichiro Honda then Brit bikes would be still world leaders .
Technology was not lacking but business acumen certainly was .

normw 18 Sep 2007 03:00

Well for what its worth, during the sixties my BSA was an oil spewing, vibrating piece of junk which would start maybe half the time, sported an Frankenstein electrical system and actually used to shed parts as it proceeded down the highway. My Honda and Yamaha were wonders of smooth reliability and never, ever let me down. Somewhere in that scenario superior technology must have played a role.

The BSA had very cool optics, however.

Normw

mollydog 18 Sep 2007 04:14

Quote:

Originally Posted by Dodger (Post 150939)
It is debatable that the Japanese had superior metallurgical technology to the British ,certainly their bikes of the sixties and seventies were made of inferior alloys that turned to powder once the "varnish" had peeled off and the engine cases of these bikes were glued together to make them oiltight .

The Brits probably "had" the technology but they certainly didn't use it much on their bikes or cars. (F-1 notwithstanding) Not only were the Alu castings inferior to Japanese ones (that cost half what the Brit bikes did)...they were porous, they warped just looking at them and would crack. Warped castings is a sure sign of a poor understanding of Metalurgical science. You may believe the Brits were the equal of the US in this area...but history sort of proves otherwise.

Remember, the SR71 Blackbird was designed and tested in the mid 1950's, it was operational very soon after. This an expanding Titanium skinned mach 3 behemoth that was easily 30 years ahead of anything the Brits (or anyone) had...or even dreamed of. This monster spy plane was kept secret until the early to mid 70's.

Quality control beggining in the 70's was horrendous. (See Mick Duckworth and his Triumph books) The bearings didn't last long, Valves, seats, cams were a joke and heads warped on a very regular basis. Frames/suspension handled really well but cracked..... and how 'bout those electrics, eh? Lucas, Prince of Darkness, was a friend of mine.

Before you start trying to defend British "industry" (what? Coal?:w00t:) of this period I might remind you...they didn't have any. Should we disect the fabulous Brit car industry?:rolleyes2: Rover, Jag, Morris? MG, Hillman, Triumph? and on an on. All well known for unmatched reliability, right? :rofl: The 70's spelled the end for many of these companies....along with the few remaining bike companies. Oh, I know, lets blame the unions! :thumbup1:

Sure, Japanese Alu got powdery and they did use that varnish that peeled off.
But what was inside was pretty frikin solid....and ran and ran and ran. And that's the bottom line. The bikes were tough....and any engineer could see the quality and brilliance in the designs....all done at a bargain price.
Nothing has really changed in that regard!

The Good (early Jap bikes 1960 to 1970)
Motors (with some exceptions...stellar for the cost)
Gear box (rare failures)
Electrics (20 years ahead of the Germans, Brits and Americans)
Bearings (world class)
Wheels (heavy but strong and stayed true)

The Bad:
Brakes (good brakes came in '72 or so)
frames (strong but crude, evil handling in first decade)
Finish on Alu (only in some cases) suffered corrosion. Both my Honda 50 and SuperHawk 305 has this....both lasted years and never saw the inside of a shop or a wrench.

Suspension could go either way back then.

Also, lets look at some racing history...by the early 60's the Japanese began to dominate in Moto GP, winning world Championships in almost ALL the classes (50, 125, 250, 500). They won at Isle of Man (Remember Canadian
Mike (Michele) Duff riding forYamaha with Phil Read? Racing improves the breed...and the Japanese have always taken it dead serious. (too serious)


Quote:

Originally Posted by Dodger (Post 150939)
The bikes were able to fulfill a market need based on performance and price and hence their success . If the British "captains of industry " had had the vision and drive of Soichiro Honda then Brit bikes would be still world leaders .Technology was not lacking but business acumen certainly was .

"Filling a need" is maybe how it started but folks quickly learned just how solid, reliable and maintenance free Japanese bikes were. I used to ride my Honda 50 in the ocean....on a regular basis. By the time the "You met the nicest people on a Honda" ad campaign came out in about 1963 or '64, they were well on their way....a whole new generation had been tapped. Not much brand loyalty in the US....the young kids could care less about Triumph and anything else, they bought Hondas, Yamahas, Kawasaki's and Suzuki's.

By the end only Triumph/BSA were left and the exec board had all made their money and just could care less. They saw the writing on the walls...remember all their competition was gone...so why stay in the game? They poo poo'd the Japanese products till the end....having their asses handed to them in several
major racing venues....and while Triumph were selling a 100,000, Honda were selling millions. The Triumph guys were done, didn't want to stay in the game.

Funny, if they had asked...Honda would have propped up the company and helped out Triumph until they could re-tool. Never happened.

Patrick:mchappy:

mollydog 18 Sep 2007 04:35

Hit Quote, then don't type inside the quote box.
 
Quote:

Originally Posted by oldbmw (Post 150924)
How long do you think a Jap all in one machine would last on monograde dino oil ? these poor mechanical designs have only managed to work by abusing the properties of new synthetic oils. Old Brit bikes had similar servicing periods on Dino oils. This is why cars and those who do not mix oils have 2-4 times the service intervals.

Well I ran maybe 20 of them far and wide before synth oil ever came along....or until I wasn't too cheap to buy it.

Poor mechanical designs? :smartass: That's funny pops. Your pipe and slippers are ready deary...have some warm milk and off to bed now.. :santa:

I think you're looking into the past with Rose Colored glasses. Brit bikes were great if you knew how to keep them running. Nowadays, many have fully modern restorations....modern heads, cams, valves, pistons, barrels. Very nice. Anyone ever heard of Kenny Drear? Amazing stuff.

If I wanted an old Triumph...I'd buy a new Bonneville....close enough for Rock&Roll. NOTE: Unit construction!! NOT pre-unit.

PS I have a friend who rides a clapped out TDM 850 Yamaha...parallel twin,
5 valve motor. Around since '92. Imported to US for only two years. He has
a '92. He runs cheap Chevron Delo, changes it every 10,000 miles. The bikes
is beat up...but that motor is just like new. 55,000 miles....no problems other than crash damage and some rust from the thing living outside since new.

Most Jap bikes would run fine on French Fry oil. :cool3:

Patrick:mchappy:

Ian 18 Sep 2007 10:50

I'll just add my £0.02-worth on the now completely off-topic debate:

I've generally had mainland European bikes - Montesa, Ossa, Bultaco (for trials) and more lately KTM (for travel). But I've always looked enviously at the Japanese models (particularly those of the 80s - Tenere, TYs, TLs, various XLs and oher XTs). Reason: tales of rock-solid reliability, 'bullet-proof' motors and huge mileages.

My only experience of owning a old British bike put me off them for life (mainly becuase of electrics and the number of tools required even to do basic maintenance). That said the machine was around 40 years old and virtually in standard trim. I also have friends who ride old British machines which, generally after they've been rebuilt using modern parts, seem to be reliable.

Anyway, back to my original question: learned opinions on the WR250R and Scorpa T-Ride as credible travelling machines please?

Thanks.

henryuk 18 Sep 2007 11:33

Quote:

Originally Posted by Dodger (Post 150939)
It is debatable that the Japanese had superior metallurgical technology to the British........

I always thought that the British metallurgical quality that was in early british bikes was due to gun barrel developments being applied to the barrels on cyclinders - hence B.S.A's movement into making small-bore engines post-war.

mollydog 18 Sep 2007 19:08

That's right Henry. BSA (Birmingham Small Arms) started up around WW1 or thereabouts. I'd have to look up the exact year when they started making bikes, but I do know they go back to the 1920's at least.

Edward Turner made huge strides in engine R&D while at Triumph in the 1930s. Later, many motorcycle companies in the UK borrowed from aircraft industry alloy research in metalurgy during WW2.

By the end of WW2 the Germans had really figured a few things out...as we all know. Atom bomb tech came from Germany....the Ruskies got half their engineers and US got the other half. Lots and lots new, unheard of technologies were "appropriated" from the Germans... and the Germans have never been paid for any of it to this day. (to the winner, the spoils of war)

Everything from breakthrough chemicals and medicines (Dow and ICI benefited greatly), to film and magnetic tape tech (Agfa) where 3M and Kodak benefited, to supercharging and turbo tech which US/UK aircraft companies benefited from, to the development of Jets, which mostly the US military kept to themselves. Many of these areas had to depend on advanced Alloys, which the Germans were into in the 30's. By the 50's the US military had put some of this to use. (see reference to SR71 Blackbird above)

In most of these areas the Germans where probably 10 to 15 years ahead of the US and UK and Japan.

After WW2 much of what the US occupation of Japan was about was re-building the country. This is where the tech sharing came in.

Patrick:mchappy:


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