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-   -   Yamaha xt600e 2003 dj02 crankcase right broken (https://www.horizonsunlimited.com/hubb/yamaha-tech/yamaha-xt600e-2003-dj02-crankcase-101010)

nickargas 25 Jun 2020 17:10

Quote:

Originally Posted by traians (Post 612385)
Hi, mi brother took the cranckcase to get it repair, and its impossible ill have to buy one, the crank bearing has some freeplay.
I think im going to order the 3tb low engine because i dont find another one.

hello from Greece ! well xt is very popular here in Greece so we have a lot of used parts.

the site that we use both for cars and bikes is called car.gr

after 5 mins of searching i found this one

https://www.car.gr/parts/view/647091...t600-papagalos

hope it fits!

turboguzzi 28 Jun 2020 12:16

long time nick! still riding like a hooligan?


:)


sending an engine from Greece to the Dominican Republic will not be cheap...

traians 28 Jun 2020 14:30

Quote:

Originally Posted by turboguzzi (Post 612481)
long time nick! still riding like a hooligan?


:)


sending an engine from Greece to the Dominican Republic will not be cheap...

Hi
I found this crankcase cover, are the same code as my engine, but how i buy and ship to DR or to United States.


www.car.gr/d10768329

traians 28 Jun 2020 14:34

Quote:

Originally Posted by nickargas (Post 612414)
hello from Greece ! well xt is very popular here in Greece so we have a lot of used parts.

the site that we use both for cars and bikes is called car.gr

after 5 mins of searching i found this one

https://www.car.gr/parts/view/647091...t600-papagalos

hope it fits!


Thanks!!!

I found one with the same engine code,


www.car.gr/d10768329

But i dont know how to buy it and ship it to United States or Dom rep.

nickargas 28 Jun 2020 20:49

Quote:

Originally Posted by traians (Post 612487)
Thanks!!!



I found one with the same engine code,





www.car.gr/d10768329



But i dont know how to buy it and ship it to United States or Dom rep.

Send them an email and ask them about shipping costs. I'm not close, I live 400 miles away, otherwise I would stop by personally.

Sent from my MI 8 using Tapatalk

traians 1 Jul 2020 23:28

Quote:

Originally Posted by nickargas (Post 612501)
Send them an email and ask them about shipping costs. I'm not close, I live 400 miles away, otherwise I would stop by personally.

Sent from my MI 8 using Tapatalk

thanks!!!

I have send them 2 emails and they don't answer.

right know my only option is the lower engine found on eBay, that engine seems to have the cable clutch in the right side like my engine.

https://www.ebay.com/itm/29329927005...1&isGTR=1#shId

traians 3 Jul 2020 14:02

2 Attachment(s)
Look at the engine

Over the bearing crankshaft is the problem.

I tried to buy the lower engine but is impossible to ship it to me. So i need to fix my cranckcase .

turboguzzi 3 Jul 2020 17:35

heat the crankcases with a propane torch and drive out all the beairngs first as well as remove the oil pump.


after that, take a picture from the inside too.


in orfer for the weld bead not to stick out, you or a machinist need to make a V groove into the material.



and like i said before, ask the welder to slowly heat the whole case so it doesnt distort, dont let him start welding without doing it.

nickargas 4 Jul 2020 08:00

i'm always online my friend keeping up with posts that i could help and chat!

come to Crete (that goes for everyone here too) and let's ride together man!

now i'm currently trying to set up my single fcr 39 on my xt.

fiddling with the air and idle etc.

it's a beast and i'm sure you would love riding it!

Quote:

Originally Posted by turboguzzi (Post 612481)
long time nick! still riding like a hooligan?


:)


sending an engine from Greece to the Dominican Republic will not be cheap...


traians 6 Jul 2020 13:00

Quote:

Originally Posted by turboguzzi (Post 612665)
heat the crankcases with a propane torch and drive out all the beairngs first as well as remove the oil pump.


after that, take a picture from the inside too.


in orfer for the weld bead not to stick out, you or a machinist need to make a V groove into the material.



and like i said before, ask the welder to slowly heat the whole case so it doesnt distort, dont let him start welding without doing it.


thanks!!! I'll do that. I take pictures and upload them here.

Mezo 6 Jul 2020 13:34

Quote:

Originally Posted by turboguzzi (Post 612665)
heat the crankcases with a propane torch.

The propane torch was my late fathers most useful tool (along with mothers freezer). :thumbup1:

MEZ PORTING HOME PAGE

Mezo.

turboguzzi 6 Jul 2020 21:05

WOW, hat is off... of course heard about him, i do vintage road racing...


Did you follow his steps into porting?


I do my own, even built a flow bench, but always good to hear from somebody so close to a master!

Mezo 7 Jul 2020 09:33

Quote:

Originally Posted by turboguzzi (Post 612744)
WOW, hat is off... of course heard about him

I sent you a PM, didn't want hijack the thread.

Mezo.


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