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-   -   My SuMo Saga.... (https://www.horizonsunlimited.com/hubb/yamaha-tech/my-sumo-saga-51153)

YamaHead 30 Jun 2010 18:01

My SuMo Saga....
 
Finally got serious about tearing down my XT6 tonight......
http://img.photobucket.com/albums/v1.../XT6SM/023.jpg

I'm soooo glad I'm doing a frame-up resto.....'cause I knew I'd find other issues that'll need addressing :rolleyes2:......
http://img.photobucket.com/albums/v1.../XT6SM/021.jpg
http://img.photobucket.com/albums/v1.../XT6SM/020.jpg

Looks to be a crappy weld from the factory that finally gave way to the notorious vibes of a Big Thump.... :thumbdown:
http://img.photobucket.com/albums/v1.../XT6SM/019.jpg

I was pumped to find a K&N already in the airbox.....that appears to only be in need of a good cleaning...:thumbup1:
http://img.photobucket.com/albums/v1.../XT6SM/022.jpg

Decided to call it a day.....but not before ringing up my MetalFab buddy to inquire of his services for prepping the frame....
He told me his Mom is ready to go over the Floor Plan I drew up for her new house.....tomorrow.......which means I'll finally have some coin to order those motor parts! :D

Also re-confirmed with a workmate about powder-coating the frame, skidplate, & footpeg brackets.....
He's already got the colors I'm looking for....Fire Engine Red for the frame.....& Satin black for the rest......only gonna cost me $100!:thumbup1:

More to come as things progress.......... :mchappy:

G600 30 Jun 2010 23:40

:thumbup1::thumbup1: looks like a rebuild thread in the making... looking forward to it..

bobthebiker 1 Jul 2010 00:27

I never realized this could be an issue on these bikes. thanks for showing me, I've gotta take a good look at mine and probaby do a little welding work.

YamaHead 4 Jul 2010 07:07

Last thing I saw before I crashed last night....
http://img.photobucket.com/albums/v1.../XT6SM/016.jpg

Got up early this morning & finshed dismantling, loaded up the the frame, swingarm & skidplate in the Blazer...
& when I returned from my MetalFab mate's place....the frame now sports this mod...
http://img.photobucket.com/albums/v1...T6SM/022-1.jpg
http://img.photobucket.com/albums/v1...T6SM/021-1.jpg

No Mo' Buddy Pegs either! :thumbup1: ...
http://img.photobucket.com/albums/v1...T6SM/023-1.jpg

Just gotta finish stripping off all the old paint now.... :funmeterno:

The Saga continues...

bacardi23 4 Jul 2010 08:39

Didn't your friend also fix that broken part on the second picture on your comment right above this one?? :confused1:

YamaHead 5 Jul 2010 18:57

Quote:

Originally Posted by bacardi23 (Post 295573)
Didn't your friend also fix that broken part on the second picture on your comment right above this one?? :confused1:

Yep...same fix.....different view.:oops2:

YamaHead 8 Jul 2010 01:20

Handed off the frame & skidplate for powder-coating today.....
Should be back in my hands within a week......enough time to tear into the motor & prep the head for the machine shop.:thumbup1:

Ebbs15 8 Jul 2010 18:28

Quote:

Originally Posted by YamaHead (Post 295003)

I'm soooo glad I'm doing a frame-up resto.....'cause I knew I'd find other issues that'll need addressing :rolleyes2:......
http://img.photobucket.com/albums/v1.../XT6SM/021.jpg

Quote:

Originally Posted by bacardi23 (Post 295573)
Didn't your friend also fix that broken part on the second picture on your comment right above this one?? :confused1:

Quote:

Originally Posted by YamaHead (Post 295744)
Yep...same fix.....different view.:oops2:

I think he was talking about this... any gussiting to help this out?

YamaHead 9 Jul 2010 23:12

Nope.....didn't gusset that piece.....
My MetalFab Wizard friend managed to put a nice bead in there though.:cool4:

I always wondered why my tank moved around a bit right in front of the seat......
Now I know.....:blushing:

Should be getting the frame back next week.....

More pics to follow....

Ebbs15 9 Jul 2010 23:38

Cool...

Milwaukie OR huh... Nice... I was born and Raised in Portland.. lived in Sandy for 9 years and graduated from Sherwood (over by Tigerd and Tualitin)
My uncle used to own a bar in Milwaukie... Ed's I think it was called...

looking forward to the pics!

YamaHead 10 Jul 2010 00:02

Quote:

Originally Posted by Ebbs15 (Post 296417)
I was born and Raised in Portland...

Me Too!....been here damn near all my life.....
A Dying breed some might say.....due to all the transplants that have migrated here:rolleyes2:

All the smart OR natives have already left!:oops2:.....:biggrin3:

Ebbs15 10 Jul 2010 04:06

Quote:

Originally Posted by YamaHead (Post 296421)
Me Too!....been here damn near all my life.....
A Dying breed some might say.....due to all the transplants that have migrated here:rolleyes2:

All the smart OR natives have already left!:oops2:.....:biggrin3:

Man i can't wait to get back though... yeah I know exactly what your talking about... but having been gone now, 8 years... I miss it every day.

if only there was a Air Force Base (for active) in Oregon...

YamaHead 11 Jul 2010 17:19

Current State of Affairs....

Frame & skidplate are getting p/c'd.....should have 'em back sometime this next week .....:thumbup1:
http://img.photobucket.com/albums/v1...MoReBuild1.jpg

http://img.photobucket.com/albums/v1...MoReBuild2.jpg

Also managed to get the swingarm & motor power-washed one more time today....
Now to tear down the lump on the bench!:biggrin3:.....so I can have that head ready to go to the machine shop as soon as the parts arrive.....:clap:

Ebbs15 11 Jul 2010 17:41

Nice!

YamaHead 19 Jul 2010 15:18

Looks like I'll be Cagin' It to work tomorrow......
Frame & Skidplate will be here waiting for me when I get here :thumbup1:

bacardi23 19 Jul 2010 17:07

How is the work going?


Vando :cool4:

YamaHead 19 Jul 2010 19:57

Been pretty busy lately with looking after my wife who's been in the hospital for over a month now :(.....

Plan on tearing back into the motor this week....so I can expedite the head to the machine shop.:mchappy:

Ebbs15 19 Jul 2010 20:11

DAMN Hope all is alright!

YamaHead 20 Jul 2010 16:16

This was waiting for me when I got to work today :thumbup1:......
http://img.photobucket.com/albums/v1...edFrame001.jpg

Even the modded area came out well....
http://img.photobucket.com/albums/v1...edFrame002.jpg

Was told I'll have the skidplate tomorrow......
GOTTA get after that motor!!!......But NOT before I finish the "Hunny-Do" list 1st :nono:......:rolleyes2:

bruken 20 Jul 2010 16:32

That is looking good Scott:clap:

YamaHead 20 Jul 2010 16:35

Quote:

Originally Posted by bruken (Post 297899)
That is looking good Scott:clap:

Thanks Bruce!.....& NOT a Clothes line in sight anywhere! :biggrin3:

bruken 20 Jul 2010 17:21

Quote:

Originally Posted by YamaHead (Post 297900)
Thanks Bruce!.....& NOT a Clothes line in sight anywhere! :biggrin3:

:rofl:
Ha! But then I wazzint line dancing at the ho down while some other poor sod powder coated my frame:rolleyes:

Have you seen what they've done to the Green Queen? Turning it into a pimpocycle:cursing:

YamaHead 20 Jul 2010 19:16

Quote:

Originally Posted by bruken (Post 297905)
Have you seen what they've done to the Green Queen? Turning it into a pimpocycle:cursing:

Too much BLING for the old BusBoy eh? :biggrin3:

bruken 20 Jul 2010 21:44

I'd say!! She looks like a pensioner with too much jewelry on. Geoff's doing a brilliant rebuild job, don't get me wrong, I just don't like his particular choice of colours tho. I mean, gold brake calipers? The old dear must be sulking big time, even if it is a rather good rendition of gold plating.....on calipers? Oh noooooooo. And BLING wheels? They are nice, very mucho in a vogue kinda way, would look good on an urbanised 4x4 in da hood, but on Her Majesty Green? Oh nooooo, he's killed her for sure.

YamaHead 20 Jul 2010 21:53

Gold calipers sounds like a Bimota trick to me :cool4:

Any links to current pics of the Old girl? :confused1:

bruken 20 Jul 2010 23:18

Geoff's one armed (for now) Tenere project... - ADVrider pg 22 or there abouts

YamaHead 21 Jul 2010 06:01

Quite the PIMP treatment on the old girl there Bruce :cool4:

Ebbs15 22 Jul 2010 00:36

SWEET! looks awesome!

YamaHead 22 Jul 2010 18:28

Another present from the PowderCoater when I got to work this morning....:thumbup1:
http://img.photobucket.com/albums/v1.../IMG_12231.jpg

Serious about getting that motor apart now!.....
Can't wait to get this Hunny-Do list outta my hair!!! :rolleyes2:.........:mchappy:

ssbon 22 Jul 2010 20:00

bash plate
 
hi bash plate looks really up market in black but sorry to ask is the mounting lug missing at the rear left side as you sit on the bike steve

YamaHead 22 Jul 2010 20:20

Good eye Steve!:thumbup1:

Yes...the left one is missing.....I've got my MetalFab mate working on a new one for it.:wink3:
Good thing is that the bash plate is pretty much the last part to go back onto the bike....so I've got a bit of time to repair it.

YamaHead 25 Jul 2010 08:14

Finally got the head pulled off tonight....
http://img.photobucket.com/albums/v1...M/IMG_1226.jpg

Barrel doesn't look too bad either....
http://img.photobucket.com/albums/v1...M/IMG_1227.jpg

Once the head's in the shop....I can press forward with swapping out rings & gaskets...& paint the barrel & cases...
http://img.photobucket.com/albums/v1...M/IMG_1228.jpg

bacardi23 28 Jul 2010 14:23

Cool :thumbup1:

YamaHead 2 Aug 2010 19:21

Managed to finish prepping the frame for re-assembly.....re-tapped all threaded holes to clean out the excessive powder-coating & NOT destroy any of the fasteners that apply.

Also started in with the polishing process of the swingarm......that'll take awhile :rolleyes2:....but should be well worth it when finished. :thumbup1:

New Rings fitted as well..... :cool4:
http://img.photobucket.com/albums/v1...CarShow001.jpg

YamaHead 7 Aug 2010 08:35

Was stoked to find that the head was finished when I got to the Machine Shop today after work :thumbup1:.....
http://img.photobucket.com/albums/v1...M/IMG_1282.jpg

The quite capable Machinist was able to clean up the valves without replacing them.....which saved me @ least $160 just for the exhaust side alone.
He did a sweet job of polishing the ports.....
http://img.photobucket.com/albums/v1...M/IMG_1281.jpg

Also finished the barrel with the last coat of VHT after a good hone, so it's ready for reinstalling.....
http://img.photobucket.com/albums/v1...M/IMG_1283.jpg

Can't wait to hear the beast the 1st time it coughs to life :yes:

Jens Eskildsen 7 Aug 2010 09:21

It wont cough to life, it will ROOOAAARR!!!! :cool4:

YamaHead 21 Aug 2010 06:58

Hope to hear it Roar before too long.....
Only waiting on exhaust port gaskets now....& they should be here in the next few days:thumbup1:

Still managing to make progress in the forward direction so far.....
http://img.photobucket.com/albums/v1...M/IMG_1296.jpg

Also scored a roll of exhaust heat wrap tape from a local AutoParts store for 16bux......
Alot more affordable mod right now compared to the Cerami-Coating that eventually wanna do to the header.:cool4:

YamaHead 25 Aug 2010 19:01

Just gotta sinch down the SwingArm pivot & the rear suspension is done :thumbup1:.....
http://img.photobucket.com/albums/v1...M/IMG_1298.jpg

Back to the Wiring......& then the Carb :mchappy:.....

YamaHead 31 Aug 2010 16:57

Spent most of last Saturday re-assembling......
http://img.photobucket.com/albums/v1...M/IMG_1301.jpg

My back is killin' me & I was tired....so I decided for postpone the heat wrap treatment for now.....cuz I was on a mission to RIDE!.....
http://img.photobucket.com/albums/v1...M/IMG_1303.jpg

Even got a new proper FT jacket to go with my newly refurb'd steed :thumbup1: .....
http://img.photobucket.com/albums/v1...M/IMG_1305.jpg

After spending the last few months aboard my Sabre.....the XT6 felt like a breath of fresh air to ride.....so light, & steers like it's hardwired to my brain! :mchappy:
Gotta say....What a diff the frame repair made to the ride quality! :clap:

Managed to visit a fav spot on the Willamette river before the sun went down....
http://img.photobucket.com/albums/v1...M/IMG_1306.jpg

But when I got home, I discovered an oil leak @ the rear of the barrel....which meant...
Tear it down AGAIN! :thumbdown:
Spent Sunday with the motor back on the bench & sorting out what just seemed to be an over-torqued barrel..... doh
Motor's going back in tomorrow after work....can't wait :mchappy:

Mezo 16 Sep 2010 12:32

Quote:

Originally Posted by bruken (Post 297935)
I just don't like his particular choice of colours tho.

Yeah but it looks like a bike now Bruce & not a Land Rover. :blushing:

Top job on your bike there, nice work. :cool4:



Mezo.
http://www.lightwire.net.au/smileys/project.gif http://www.lightwire.net.au/smileys/T%e9n%e9r%e9.gif

G600 17 Sep 2010 00:45

Quote:

Originally Posted by YamaHead (Post 303697)


:thumbup1::thumbup1: NICE :thumbup1::thumbup1:

YamaHead 20 Sep 2010 18:10

Quote:

Originally Posted by G600 (Post 305716)
:thumbup1::thumbup1: NICE :thumbup1::thumbup1:

Cheers G600......
Finally sorting out the last little issues with it.....
So far.....it's been WELL worth the effort.:thumbup1:

G30ff 22 Jun 2011 20:28

Quote:

Originally Posted by YamaHead (Post 297969)
Quite the PIMP treatment on the old girl there Bruce :cool4:


Oh and its finished now :mchappy:

http://i809.photobucket.com/albums/z...enere003-1.jpg


http://i809.photobucket.com/albums/z...enere006-2.jpg


http://i809.photobucket.com/albums/z.../Tenere007.jpg


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