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Bjorn 24 Sep 2010 04:44

Low weight bikes, with reasonable power
 
Hi,

I'm looking into changing bike & setup to something a lot more light-weight for another trip in the near future. (Currently on a BMW F650 with hard luggage).

I'm not too worried about the brand of bike, but it should be lightweight (but with reasonable power & torque). About 350cc minimum. And it should be reliable for the core parts (engine/gearbox/... I don't mind if there's some minor issues that would need carrying small spare parts, such as bearings/seals/waterpump/piston rings...).

As long as it's good on gravel/tracks/some sandy patches, that's enough. I'm not aiming to race over sand dunes...
Soft luggage would be around 20kg.

Aircooled would be good (easier to work on – though I'm open to easy to work on watercooled bikes).

Two bikes that came to my mind so far are:
Suzuki DR350 (old, but proven, easy to work on)
KTM 640/LC4 (though I heard some not-so-nice things about engine/cam-chain)

Any other ideas?

edteamslr 24 Sep 2010 06:19

Another option
 
250 is the new 350 :)

WR250R for me all the way. Depends on how open minded you are. Might want to wait for the 4.5gal IMS tank though.

uganduro 24 Sep 2010 12:16

the DR350 engine is still brand new in the Beta Alp 4.0

MotoEdde 24 Sep 2010 12:31

The Honda Ascot VT500 is an en excellent choice and its shaft driven...so no need to go messing with chains. It also has tubeless tires, so no worries about having to change tires, just plug and roll.

createAbang 24 Sep 2010 16:24

You might consider the Suzuki DRZ400. It's available in 2 road legal models. The S is more dirt oriented and the SM is the Super-moto version. There are a couple of trips currently underway on the bikes. HUBBer TourTed is on his way to Africa ( Touring Ted ) and DaveG is going RTW west from the US ( daveg travels ). Their web sites have information about why they chose the bikes and the mods they made for the trips. Both of them made previous journeys on larger bikes and chose the DRZs for a lighter weight way to travel.

pbekkerh 24 Sep 2010 16:57

It sounds just like the characteristics of a XR400. I´m considering one but don't have any experience with it yet

Steve Pickford 24 Sep 2010 22:16

DRZ400S, my girlfriends riding hers across South America at the moment:

Pumpernickel on Tour

They're readily available with a good selection of aftermarket parts. There's fixes for the known faults, they're easy to service & although the valves are bucket & shim, they only need checking every 15,000 miles.

createAbang 24 Sep 2010 22:34

Quote:

Originally Posted by Steve Pickford (Post 306702)
DRZ400S, my girlfriends riding hers across South America at the moment:

Pumpernickel on Tour

They're readily available with a good selection of aftermarket parts. There's fixes for the known faults, they're easy to service & although the valves are bucket & shim, they only need checking every 15,000 miles.

Sorry, I forgot to mention Pumpernickel. The site has an excellent page on transforming a DRZ into an adventure tourer - pictures & all! Then you can follow her trip as it unfolds to see how it all works out.

Bjorn 25 Sep 2010 03:10

Some good options (as always), and I'm pretty open-minded to any suggestions from any brand.

One thing that's important to me is: end speed on long paved roads with mad drivers. Getting away from inner-city traffic is never really a problem on bikes anyway – but a friend who was on a 250 in S-America was 'clipped' by an overtaking truck. Bike and him are OK, but I'd like to think a 350 is just that little bit more powerful.

Shaft-driven bikes are not really my thing. I look after my chain, and don't mind changing them every now & then. And a chain allows for different sprockets/set-ups for off-road and long straights. Spare links for emergency & off you go.
I personally know 4 overlanders who've had shaft-problems in the middle of nowhere. (Compared of course to lots of people who NEVER had a shaft problem).

I looked at the DRZ400. Nice bike. Easy to work on??

Perfect bike for me would be:
- low weight, reasonable power, comfortable top speed of 110-120
- aircooled (easier to work on – though I might be wrong. And of course, pretty much EVERY bike is easier to work on than my current F650GS ;)
- spare/service parts such as valve-shims/filters readily available in S-America/Africa (i.e.: NOT a BMW or KTM ;)
- fuel injected (=less petrol; I'd carry a spare injector needle for emergencies – lightweight enough anyway)

Will definitely watch Pumpernickel's website. Looking good so far!

skierd 30 Sep 2010 06:32

Smaller thumper's aren't going to have a 100+mph top speed... otherwise you've just described a WR250R.

- Its got enough power, and its more powerful than the DR350 you're considering. No really, it has enough power. I had a DRZ before it, and I don't miss the vibes or the super short gearing at all for the slight torque advantage. Cruises 70mph all day long, will hold mid 80's if you feel like killing the gas mileage. And you won't have to constantly fiddle with the chain or sprockets, the gearing spread is really good on this bike so what works well in the woods in 1st and 2nd will still work on the highway at 70mph.

- water cooled, but only one radiator to protect. Rad guards are available and work, I hit a tree with mine when I got bumped out of a rut at about 30mph on a dual sport ride and didn't even budge it. I've dropped it on rocks, I've drowned it in creeks, I leave it outside and ride it in the rain, snow, and sun, and its never not started or ran like a top, from sea level to 14,000+ft elevation.

- Bullet proof. First one had 17k on it before it was stolen, current one is crossing over 10k this weekend. All I've had to do is change the oil, keep the air filter clean, and adjust the chain occasionally, and keep tires on it. Valve shims are the same as the WR250F and many other common Yamaha's. Its fuel injected too btw. A few early '08's had the fuel pump fail, but Yamaha is replacing them under warranty. Both of mine have been '08's and no problems. Get an '09+ and don't worry about it.

Its also more comfortable than the DRZ by a long mile, better seat and a longer seat to peg distance. Feels lighter than it is on trails, and still stable on the highway. I've had ~60 pounds on the back with no real ill effects than slightly dulled handling and a cadillac ride.

gixxer.rob 30 Sep 2010 06:56

Suzuki DR 650
 
You might want to have a look at the Suzuki DR 650 K (2000) model onwards.

It's an older design but it hasn't really changed much for a reason, it works.

The DRZ-400s are great, DR 650 is just a softer approach.

heaps of off road spares and accessories.

Nathan45 30 Sep 2010 09:00

Quote:

Originally Posted by skierd (Post 307257)
Smaller thumper's aren't going to have a 100+mph top speed...

I'm pretty sure he's talking about km/h. Are there any ride reports with WR250R's? While I'm going to stick with my DR650 for a while longer, the idea of an even lighter bike is tempting.

edteamslr 30 Sep 2010 13:12

Russia
 
Not until the spring. When I give mine an outing...

skierd 1 Oct 2010 04:47

Quote:

Originally Posted by Nathan45 (Post 307269)
I'm pretty sure he's talking about km/h. Are there any ride reports with WR250R's? While I'm going to stick with my DR650 for a while longer, the idea of an even lighter bike is tempting.

Super long HUBB type trips? None that I know of yet (get off your arse eddie!:cool4:) Shorter trips (under about 6500 miles), plenty...

mine from last year

How I spent my summer vacation, or 6000 miles on a WR250R - ADVrider

2000 miles in alaska
1950 miles in 7 days on a WR250R in Alaska? - ADVrider

10cup's Continental Divide ride
Continental Divide Ride August 2009 - ADVrider

and Western TAT
10Cup & Oleary at Moab, Western TAT - ADVrider

BigDog's Shadow of the Rockies...
BigDog--ShadowOfTheRockiesTrail/Colorado/Wyoming/Idaho/Utah - ADVrider

...Poncho and lefty...
BigDog----Poncho and Lefty - ADVrider

...and Mexico to Canada, and then some
BigDog/DingWeeds-Mex/Can AndThenSome - ADVrider

Mickey D 1 Oct 2010 07:11

Quote:

Originally Posted by Bjorn (Post 306721)
I looked at the DRZ400. Nice bike. Easy to work on??
Perfect bike for me would be:
- low weight, reasonable power, comfortable top speed of 110-120
- aircooled (easier to work on – though I might be wrong. And of course, pretty much EVERY bike is easier to work on than my current F650GS ;)
- spare/service parts such as valve-shims/filters readily available in S-America/Africa (i.e.: NOT a BMW or KTM ;)
- fuel injected (=less petrol; I'd carry a spare injector needle for emergencies – lightweight enough anyway)

The Suzuki DR650 just about fits all your requirements .... save F.I.
Its a 650 too but lighter than your F650, 60 lbs. lighter. :helpsmilie:

Very easy to work on, screw adjuster valves, Oil/Air cooled. Ten minutes to clean air filter. Big tank available cheap. Super strong rear sub frame so no worries about bending or cracking sub frame on rough off road.

Suspension stock is a bit soft but easily ... and cheaply upgraded. Needs a seat, but once that is done expect 600 kms. days without discomfort.

The DR is quite smooth for a single. Cruises very nicely at 70 to 75 mph, all day, everyday, in 45C heat. Motor is very solid. The rubber isolated foot pegs and rubber isolated handlebars help make long riding days easy.

50 MPG. I run an IMS 5 US gallon tank. 230 mile tank range.

I've ridden my DR a couple times in Baja and some in the Mojave. It is actually quite good in sand with knobby tires on. Great on rough two track
and desert tracks. Great on rough paved roads ... you will never, ever slow down for a ToPE ... and very fun on fast twisty roads. :mchappy:

Positives:
Crashes very well, needs only a couple simple and cheap guards.
Tough Wheels, no Dents, loose spokes or failed wheeled bearings.
DR's have been tested severely off road ... and they passed.

Bearings in general last a long long time. (Koyo)

Minimal spares need to be carried. Its Japanese. Get used to it. In 33K mine has never let me down. Not one time. Just basic maintenance: (tires, oil change, plugs, valve adjust, air filter service)

Uses no oil, 4000 mile oil change interval.

Uses 525 chain, at 12k miles I went with DID VM2 X ring chain, this chain is now at 22K miles. I will renew at 25,000 miles.

Relatively light weight and handles very nicely off road once set up right ... even loaded up with gear.

Negatives:
Stator output is just 200 watts, but stator output can be upgraded.
Only 50 mpg (your BMW does better no doubt)
Suspension needs up grading (stiffer)
Change battery every 3 years ... no matter what.
Weak Headlight (go to 35 watt HID and LED tail light and signals)

Warthog 1 Oct 2010 07:46

As lightweight, Dual-Sport/Enduro bikes go, I only have experience of an XR400.

Great bike at what it was built to do, but to anyone thinking of buying that or similar models I urge you to seriously research and test, if you can, as comfort was the main reason why I had to sell it.

The XR saddle is torturous.

There are solutions: custom seats being the obvious one.

It may be that more road biased 350+ bikes are more comfortable, but I say check lest your dream trip be reduced to an avoidable orthapaedic nightmare!!

Mickey D 1 Oct 2010 21:25

The XR400 is a great bike. But depending on where you buy it, it may not be equipped for road use. In the USA/Canada this bike was sold as "Off Road Only". Very different bike than a "Road Version".

The US version has a headlight and tail light but nothing else. Stator output is low also. NO battery, NO electric start. Perhaps in Europe its a totally different bike? Generally when Honda make a bike road legal they also change engine internals and many other items.

Example: difference between XR600 (dirt bike) and XR650L (road legal dual sport bike). Basically same motor. One is kick only, no battery, and a race motor. The L version has different piston, cams, Comp. ratio, Carb. , battery, and suspension. Has full wiring Loom and all street requirements. XR600 has almost none of that ... very basic, just like the XR400R.

I owned a '97 XR400. (USA). Mine was converted to street legal using a Baja Designs kit. Very common with this bike back in the 90's.

Very reliable but not really a long range travel bike, IMHO. I took it on a few multi day dual sport rides and on one long Baja ride. I struggled a bit in Baja regards carrying luggage. The bike rode great, just not much room to carry stuff, which is hard in rough off road riding. It's OK on highway if your happy cruising at 60 mph. Any faster and the motor is revving a bit fast.

Several of the most successful Baja bike tour companies still use the XR400 today. This is probably the highest praise that could be offered on this bike. The other bike used is the Suzuki DRZ400E. Both are good, but none of these Baja tours go for more than 5 or 6 days and the riders are not required to carry ... any gear at all. Everything is provided ... they fix flats and even help you pick up your bike. :innocent:

The Seat replacement is an easy solution. Any good seat company can make a custom seat for the XR400 or DRZ400. Both would need this to make realistic travel bikes.

Honda stopped importing this bike into the USA in around 2000 or 2002?
Not sure about EU or other markets.

Nathan45 2 Oct 2010 23:05

Quote:

Originally Posted by skierd (Post 307362)
Super long HUBB type trips? None that I know of yet (get off your arse eddie!:cool4:) Shorter trips (under about 6500 miles), plenty...

mine from last year

How I spent my summer vacation, or 6000 miles on a WR250R - ADVrider

2000 miles in alaska
1950 miles in 7 days on a WR250R in Alaska? - ADVrider

10cup's Continental Divide ride
Continental Divide Ride August 2009 - ADVrider

and Western TAT
10Cup & Oleary at Moab, Western TAT - ADVrider

BigDog's Shadow of the Rockies...
BigDog--ShadowOfTheRockiesTrail/Colorado/Wyoming/Idaho/Utah - ADVrider

...Poncho and lefty...
BigDog----Poncho and Lefty - ADVrider

...and Mexico to Canada, and then some
BigDog/DingWeeds-Mex/Can AndThenSome - ADVrider

Wow, thanks! Nice lightweight setup you've got there. :thumbup1:

Nath 3 Oct 2010 12:36

What are the motors like on those xr400s?

I picked the dr350 for my mongolia trip, because it seemed to be the lightest most off-road focused bike that had a motor made to rack up high mileage like a road bike. I specifically picked the enduro (non-road) variant over the more common 'S' model. I conceded to fitting the three phase alternator, regrec and a battery to it, but in heindsight that was a waste of time and I should have just stuck with the basic ac lighting coil electrics - runs a standard 55/60w headlamp fine.

But my opinion of the bike is that the topend design is pretty weak and rockers get damaged way to quickly in the event of oil starvation. I'd be interested if the XR400 motor could rack up the same kind of mileage as the DR350 is capable of, but without being quite so eager to eat its own topend.

My thoughts on suggested bikes, for the OP:
Dr650 - Still too heavy, not enough of a weight stepdown to be worth changing bike
DRZ400 - I'm skeptical of the watercooling and the 5spd gearbox. Plus it sounds quite difficult/expensive to track down the genny and mechanical parts to add a kickstarter.
XR250 - How well do the motors stand up to high mileage touring? Would be interested to see some trip reports of 20k mile runs

Bjorn 6 Oct 2010 01:44

Quote:

Originally Posted by Nath (Post 307660)
What are the motors like on those xr400s?
But my opinion of the bike is that the topend design is pretty weak and rockers get damaged way to quickly in the event of oil starvation. I'd be interested if the XR400 motor could rack up the same kind of mileage as the DR350 is capable of, but without being quite so eager to eat its own topend.

Regarding top-end on DR350: is that only because of oil starvation?

One thought I had recently is: BMW G650, same weight as a DR650.
My F650's got the same engine. Apart from 1 waterpump: no problems on 120000 km. I never even had to change valve shims. (And I really don't mind carrying a small spare like a waterpump).

skierd 18 Oct 2010 05:39

Thought I'd add something else about the WR250R that I only remembered on my way out and back from my girlfriend's college this weekend, about a 200 mile ride all highway each way. The bike's alternator puts out 350w of electrical with about 250w of that in reserve.

It was sure nice to have the electrical juice to run the heated grips and jacket (warm and safe 65w) on their highest settings, heated gloves and socks at about 50%, with my GPS running, at 65-70mph when the temps dripped into the low 40's to high 30's F.


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