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Yamaha Tech Originally the Yamaha XT600 Tech Forum, due to demand it now includes all Yamaha's technical / mechanical / repair / preparation questions.
Photo by George Guille, It's going to be a long 300km... Bolivian Amazon

I haven't been everywhere...
but it's on my list!


Photo by George Guille
It's going to be a long 300km...
Bolivian Amazon



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  #1  
Old 13 Oct 2005
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Join Date: Apr 2001
Location: Australia
Posts: 42
Swingarm/ relay arm/ connecting rod torque settings

Hi fellow bikers
Am in the process of regreasing swingarm relay arm/ connecting rod bearings on a 2001 TT600R belgarda model.
Anyway I managed to find the torque settings for the swingarm pivot bolt/ relay arm/ connecting rod/ and upper and lower shock absorber bolts.
only one problem it is in german and I can't understand german.
Wondering if one of you kind folk would be able to extract the torque settings for the following in Nm
1. Swingarm pivot bolt
2. Relay arm bolt (L-shaped part)
3. Connecting rod (U-shaped part)
4. Upper and lower shock bolts.

The info is below. Sorry about the formatting I just pasted it in since I could not attached any files to the post.

Warm Regards
Doug

WARTUNGSDATEN SPEC U]
.
Bauteil Befestigungs-element GewndegroI3e
Anzugs
moment
Bemerkung
Nm
mkg
Kettenrad/Radnabe Senkkant schraube M8 x,25 30 3,0
Radachse hinter, Mutter M18 x 1,5 115 11,5
Federbein:
Federbein/obere Rahmenbefestigung Sechskant
schraube M12 x 1,75 65 6,5
Federbein/Hebelumlenkung Mutterschraube M10 x 1,25 50 5,0
Schwinge:
Schwingenachse Mutter M16x 1,5 85 8,5
Hebelumlenkung für Federbein:
Hebelarm/Schwinge Mutterschraube M12 x 1,25 65 6,5
Hebelarm/Rahmen Mutterschraube M10 x 1,25 50 5,0
Zwischengelenk Mutterschraube M10 x 1,25 50 5,0
Halteschrauben der
Kettenabdeckung Schraube M6 x 1,0 5 0,5
Kettenfuhrung:
Kettenfuhrung/Schwinge Flanschschraube M6 x 1,0 9 0,9
KettenschutzlKettenfuhrung Senkschraube M6 x 1,0 3 0,3
Untere KettenfOhrung/Schwinge Schraube M6 x 1,0 9 0,9
Motorhaltter:
Vordere Halterung und Rahmen Flanschschraube M10 x 1,25 64 6,4
Vordere Halterung und Motor Flanschschraube M10 x 1,25 64 6,4
Obere Halterung und Rahmen Flanschschraube M10 x 1,25 64 6,4
Obere Halterung und Motor Flanschschraube M10 x 1,25 64 6,4
Hintere HalterunglRahmen unten Flanschschraube Ml 0 x 1,25 64 6,4
Motorschutz/Rahmen Schraube M6 x 1,0 10 1,0
Hauptrahmen/Rahmenheck Mutter, Nylon M8 x 1,25 23 2,3
Hintere Ful3rasten/Rahmen Schraube MB x 1,25 20 2,0
Benzintank:
Tank/Rahmen Schraube M6 x 1,0 7 0,7
Benzinhahn Kreuzschlitz
schraube M6 x 1,0 7 0,7
Sitzbank:
Sitzbank und Rahmen Flanschschraube M6 x 1,0 10 1,0
Kupplungszug/Motorgehäuse Sechskant
schraube M6 x 1,0 10 1,0
Spannungsregler Knopfschraube M6 x 1,0 7 0,7
Cockpit:
Obere Halterung/Gabelbrucke Sechskant
schraube M6x1,0 10 1,0
Hupe Sechskant
schraube M6 x 1,0 7 0,7 ___________
ANMERKUNG:
1. Zuerst die Nutmutter mit Hilfe eines Drehmomentschlüssels mit ca. 38 Nm (3,8 kgm) festziehen und danach um eine Drehung lösen.
2. Die Nutmutter bel einem Anzugsmoment von 4 Nm (0,4 kgm) wieder festziehen.
20


Anzugsmomente
WARTUNGSDATEN SPEC
.
Bautel
Befestigungs- element
Gewindegrol3e
Anzugs
moment
Bemerkung
Nm
mkg
Teleskopgabel/Lenker/
Gabelbrücken:
Standrohrklemmung oben Flanschschraube M8 x 1,25 28 2,8
Lenkeraufnahme
an der Gabelbrücke Mutter, Nylon M1O x 1,5 40 4,0
Standrohrklemmung unten Flanschschraube M8 x 1,25 22 2,2
Lenkerklemmung Flanschschraube M8 x 1,25 20 2,0
Lenkkopfrohr-Mutter Mutter M36 x 1,0 115 11,5
obere Lenkkopflager-Einstellmutter - M28 x 1,5 Siehe
ANMERKUNG
untere Lenkkopflager-Einstellmutter - M28 x 1,5 Siehe
ANMERKUNG
Teleskopgabel:
Standrohr-Verschlul3schraube Mutter M43 x 1,0 20 2,0
Unteres Dâmpferventil
(Verschluf3stopfen) Schraube M24 x 1,0 32 3,2
Radachsenprotektor Sechskant
schraube M6 x 1,0 9 0,9
Hauptbremszyhnder vorne:
Halteschraube des
Hauptbremszylinders Sechskant
schraube M6 x 1,0 9 0,9
Vorratsbehãlter-Deckelschrauben Senkschraube M4 x 0,7 1,5 0,15
Bremsschlauchanschluf3 an
Hauptbremszylinder Schraube M10 x 1,0 20 2,0
Radbremszylinder vorne:
Bremssattel-Halter Sechskant
schraube M8 x 1,25 25 2,5
Entlüfterschraube Schraube M10 x 1,0 14 1,4
Bremssattel-Befestigung an Gabel Flanschschraube M8 x 1,25 25 2,5
Bremsschlauchanschlul3 an
Radbremszylinder vorne Schraube M10 x 1,0 20 2,0
Bremsscheibenverschraubung Sechskant
schraube M6x1,0 12 1,2
Radachse vorne - M16 x 1,5 59 5,9
Bremspedal Flanschschraube M10 x 1,25 45 4,5
Fur3rastenhalter am Rahmen Flanschschraube M10 x 1,25 45 4,5
Hauptbremszylinder hinten
am Rahmen Linsenschraube M6 x 1,0 10 1,0
Brernsschlauchanschlul3 an
Hauptbremszylinder hinten Schraube M10 x 1,0 20 2,0
EntlOfter an Radbremszylinder hinten Schraube Ml 0 x 1,0 14 1,4
BremsschlauchanschluI3 an
Radbremszylinder hinten Schraube M10 x 1,0 20 2,0
19
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  #2  
Old 13 Oct 2005
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Join Date: Dec 2003
Location: Stavanger,Norway
Posts: 112
save yourself costly mistakes and aggravation by downloading the ENGLISH workshop manual (pdf file) for the TT600re all chassis parts are the same as the R model
Get it here www.tt600r.de
Best of luck

------------------
Laromo '04 TT600RE
__________________
Laromo \ '02 KTM 300 EXC "Jake"
'05 KTM 640 ADV "Fatman"
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  #3  
Old 13 Oct 2005
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Join Date: Sep 2005
Location: UK
Posts: 15
From English manual
Upper shock 66NM, Lower Shock 59NM, Pivot Shaft 90NM, Relay Arm 60NM
__________________
2005 TT600re
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