Go Back   Horizons Unlimited - The HUBB > Technical, Bike forums > Yamaha Tech
starter clutch jammed starter clutch jammed
Register FAQ Calendar Search Today's Posts Mark Forums Read
Yamaha Tech Originally the Yamaha XT600 Tech Forum, due to demand it now includes all Yamaha's technical / mechanical / repair / preparation questions.
Photo by Ellen Delis, Lagunas Ojos del Campo, Antofalla, Catamarca

I haven't been everywhere...
but it's on my list!


Photo by Ellen Delis,
Lagunas Ojos del Campo,
Antofalla, Catamarca



Reply
 
LinkBack Thread Tools Display Modes
  #1  
Old 17 Jul 2007
Contributing Member
Veteran HUBBer
  
Join Date: Mar 2003
Location: London,England
Posts: 358
starter clutch jammed
Hi my XT6003AJ is at the mechanics as it kept cutting out after running for 10 minutes or so, it would usually restart stright away using the electric start only to cut out sometimes stright away sometimes after a couple of minutes
Been told that the starter clutch is stuck on
Is this likley to cause the bike to cut out?
I have not got a price for a new starter clutch as was to late in the day to call Yamaha.
Any one know the price of a starter clutch?
I have a spare bottom end 3AJ engine is it worth using the starter clutch from this engine.
I dont think this is the only problem with my bike but mechanic wants to sort the starter clutch first.
What you think
Thanks
Reply With Quote
  #2  
Old 17 Jul 2007
Registered Users
New on the HUBB
  
Join Date: Jul 2006
Location: ENGLAND
Posts: 3
Talking starter clutch problems
Hi
I had a problem with a worn starter clutch bearing on a 1VJ model i had. I don't think that this is the problem with your engine cutting out ,unless the engine, when it stops, it stops suddenly and with a bang because it would engage the starter if it did cut in with the engine running. my 1vj used to stop and lock solid when i tried to kickstart it, it made a loud bang when it did it, you can test if it is the bearing by removing the 2 gears in between the starter clutch main gear and the starter motor.put the side casing back on and bump start the bike and then see if it cuts out.I found a secondhand bearing for mine , a new one i think was around 120 pounds. check the side stand switch .
Disconnect the 2 wires from theside stand switch to the loom.
Then connect the 2 wires from the loom together, This will bypass the switch This could be the problem. hope this helps .Good luck
Reply With Quote
  #3  
Old 17 Jul 2007
Contributing Member
Veteran HUBBer
  
Join Date: Mar 2003
Location: London,England
Posts: 358
Thanks for reply Orange
I dont think the starter clutch is the problem of my engine cutting out but mechanic wants to fix that first. I hope to use the starter clutch from a spare engine if a new one is £120.
The side stand switch has been removed allready along with the clutch switch I have changed just about everything on this bike trying to sort this problem and decided I would rather pay some one else to fix it.
Reply With Quote
  #4  
Old 19 Jul 2007
Contributing Member
Veteran HUBBer
  
Join Date: Jan 2004
Location: Powys, Cymru, U.K.
Posts: 94
IF the starter clutch is sticking on, then the starter motor will get very hot, very quickly as it will be being turned by the engine, and it is not designed for this.
Remove the L/H engine case and try to move the large, thin gear behind the flywheel. It should be solid 1 way and free-running the other. If it does not spin freely one way, it is not working correctly.
Reply With Quote
Reply

« Previous Thread | Next Thread »

Currently Active Users Viewing This Thread: 1 (0 Registered Users and/or Members and 1 guests)
 
Thread Tools
Display Modes
Linear Mode Linear Mode

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts
BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On

Similar Threads
Thread Thread Starter Forum Replies Last Post
IVJ 600z starter clutch mushroom supersnake Yamaha Tech 1 29 Jun 2007 03:03
R100GS. Prep help needed Please. twowheels03 BMW Tech 18 9 Apr 2007 05:32
Noisy starter motor Mark Yamaha Tech 3 1 May 2004 05:03
3AJ Clutch Push Lever setting? GeoffE Yamaha Tech 6 14 Jul 2003 18:22

 
 

Announcements

Thinking about traveling? Not sure about the whole thing? Watch the HU Achievable Dream Video Trailers and then get ALL the information you need to get inspired and learn how to travel anywhere in the world!

Have YOU ever wondered who has ridden around the world? We did too - and now here's the list of Circumnavigators!
Check it out now, and add your information if we didn't find you.

Next HU Eventscalendar

HU Event and other updates on the HUBB Forum "Traveller's Advisories" thread.
ALL Dates subject to change.

2024:

Add yourself to the Updates List for each event!

Questions about an event? Ask here

HUBBUK: info

See all event details

 
World's most listened to Adventure Motorbike Show!
Check the RAW segments; Grant, your HU host is on every month!
Episodes below to listen to while you, err, pretend to do something or other...

2020 Edition of Chris Scott's Adventure Motorcycling Handbook.

2020 Edition of Chris Scott's Adventure Motorcycling Handbook.

"Ultimate global guide for red-blooded bikers planning overseas exploration. Covers choice & preparation of best bike, shipping overseas, baggage design, riding techniques, travel health, visas, documentation, safety and useful addresses." Recommended. (Grant)



Ripcord Rescue Travel Insurance.

Ripcord Rescue Travel Insurance™ combines into a single integrated program the best evacuation and rescue with the premier travel insurance coverages designed for adventurers.

Led by special operations veterans, Stanford Medicine affiliated physicians, paramedics and other travel experts, Ripcord is perfect for adventure seekers, climbers, skiers, sports enthusiasts, hunters, international travelers, humanitarian efforts, expeditions and more.

Ripcord travel protection is now available for ALL nationalities, and travel is covered on motorcycles of all sizes!


 

What others say about HU...

"This site is the BIBLE for international bike travelers." Greg, Australia

"Thank you! The web site, The travels, The insight, The inspiration, Everything, just thanks." Colin, UK

"My friend and I are planning a trip from Singapore to England... We found (the HU) site invaluable as an aid to planning and have based a lot of our purchases (bikes, riding gear, etc.) on what we have learned from this site." Phil, Australia

"I for one always had an adventurous spirit, but you and Susan lit the fire for my trip and I'll be forever grateful for what you two do to inspire others to just do it." Brent, USA

"Your website is a mecca of valuable information and the (video) series is informative, entertaining, and inspiring!" Jennifer, Canada

"Your worldwide organisation and events are the Go To places to for all serious touring and aspiring touring bikers." Trevor, South Africa

"This is the answer to all my questions." Haydn, Australia

"Keep going the excellent work you are doing for Horizons Unlimited - I love it!" Thomas, Germany

Lots more comments here!



Five books by Graham Field!

Diaries of a compulsive traveller
by Graham Field
Book, eBook, Audiobook

"A compelling, honest, inspiring and entertaining writing style with a built-in feel-good factor" Get them NOW from the authors' website and Amazon.com, Amazon.ca, Amazon.co.uk.



Back Road Map Books and Backroad GPS Maps for all of Canada - a must have!

Your ad could be here, on EVERY page of the HUBB, or the whole website, or as many as you like!

New to Horizons Unlimited?

New to motorcycle travelling? New to the HU site? Confused? Too many options? It's really very simple - just 4 easy steps!

Horizons Unlimited was founded in 1997 by Grant and Susan Johnson following their journey around the world on a BMW R80G/S.

Susan and Grant Johnson Read more about Grant & Susan's story

Membership - help keep us going!

Horizons Unlimited is not a big multi-national company, just two people who love motorcycle travel and have grown what started as a hobby in 1997 into a full time job (usually 8-10 hours per day and 7 days a week) and a labour of love. To keep it going and a roof over our heads, we run events all over the world with the help of volunteers; we sell inspirational and informative DVDs; we have a few selected advertisers; and we make a small amount from memberships.

You don't have to be a Member to come to an HU meeting, access the website, or ask questions on the HUBB. What you get for your membership contribution is our sincere gratitude, good karma and knowing that you're helping to keep the motorcycle travel dream alive. Contributing Members and Gold Members do get additional features on the HUBB. Here's a list of all the Member benefits on the HUBB.



All times are GMT +1. The time now is 02:03.

Contact Us - Horizons Unlimited Motorcycle Travellers Website - Archive - Privacy Statement - Top