Go Back   Horizons Unlimited - The HUBB > Technical, Bike forums > Yamaha Tech
Replacement exhaust system for XT600E Replacement exhaust system for XT600E
Register FAQ Calendar Today's Posts
Yamaha Tech Originally the Yamaha XT600 Tech Forum, due to demand it now includes all Yamaha's technical / mechanical / repair / preparation questions.
Photo by Ellen Delis, Lagunas Ojos del Campo, Antofalla, Catamarca

I haven't been everywhere...
but it's on my list!


Photo by Ellen Delis,
Lagunas Ojos del Campo,
Antofalla, Catamarca



Reply
Page 3 of 3 12 3
 
LinkBack Thread Tools Display Modes
  #31  
Old 29 May 2007
*Touring Ted*'s Avatar
Contributing Member
Veteran HUBBer
  
Join Date: Jul 2005
Location: Wirral, England.
Posts: 5,656
Quote:
Originally Posted by markzz View Post
Ted how did you go with your broken studs..
Mine had 1 broken stud, on removing the other 3 (after soaking in penatrine for about 2 weeks) I managed to snap another. I then decided to remove them all and replace them with Stainless studs. the threads in the head were so damaged by the original rusty studs I just Helicoiled the lot. Mind you my motor was (and is) out of the bike.
Consider that the Stainless studs will not be as tough as a cap screw and may only be as tough as a mild steel stud.. Point is they break.

I had to drill and collaps my broken studs. If you use an easyout be very careful. I expect it won't work and of course if you break it in there the job becomes much larger.
The studs on the XT are a majot design flaw. They are far too thin.

I had two broken studs. One just had enough left for me to weld on a nut and remove it fairly easily and the other one I had to painstakingly drill out. I put a time-sert in instead of a helicoil because they are much stronger.

I dont think stainless is a good idea. Its not nearly as strong as the original but im interested to see how you go.

I used PLENTY of copper slip on reinstallion and I plan to change to change them every 2 years.

To get them in and out easily, just put 2 nuts on the stud. Tighten them together to create a lock nut effect.
__________________
Did some trips.
Rode some bikes.
Fix them for a living.
Can't say anymore.
Reply With Quote
  #32  
Old 29 May 2007
Registered Users
HUBB regular
  
Join Date: Apr 2007
Location: Sydney Australia
Posts: 28
I an still considering getting (or probably making) some brass nuts. Just like the old morris had..
Again the issue is the strength.
How much pressure is realy required to hold the header in place?? Maybe I'll use a second copper gasket..
Reply With Quote
  #33  
Old 29 May 2007
*Touring Ted*'s Avatar
Contributing Member
Veteran HUBBer
  
Join Date: Jul 2005
Location: Wirral, England.
Posts: 5,656
Quote:
Originally Posted by markzz View Post
I an still considering getting (or probably making) some brass nuts. Just like the old morris had..
Again the issue is the strength.
How much pressure is realy required to hold the header in place?? Maybe I'll use a second copper gasket..
Two gaskets will start messing with alignment and may effect the seal.

Brass nuts should be ok. I think just applying copperslip and cracking them lose every now and then will be fine.
__________________
Did some trips.
Rode some bikes.
Fix them for a living.
Can't say anymore.
Reply With Quote
  #34  
Old 2 Jan 2008
bacardi23's Avatar
Registered Users
Veteran HUBBer
  
Join Date: Sep 2007
Location: XXX<-Portugal->Azores->Santa Maria (island)
Posts: 1,544
Hi. I've found that Pro Circuit makes the header pipes for the XT600E here is the link:

Pro Circuit Products

they cost US$324.95

I also know that there is at least one more header pipes for the XT600E... they are the best looking one I've ever seen... the two tubes that go into the cylinder fit in the "Y" on the main tube and locks with springs... it looks awesome and is stainless steel... I've had the link for the website who sells it but I've lost it.. anyone got it?
Reply With Quote
  #35  
Old 2 Jan 2008
Contributing Member
Veteran HUBBer
  
Join Date: Mar 2003
Location: London,England
Posts: 358
I have a Laser stainless system on my 3AJ XT600 it is about 6 years old.
The exhaust and down pipes are fine but the clamps that hold the down pipes to the cylinder are very badly rusted and need replacing which means getting new ones made or buying another set of down pipes.
I also have a CRD absolute power 2 on my TTR 600 this was ok untill the baffle inside the exhaust fell apart. I got a new baffle from CRD but the packing for this silincer has been discontinued ( it was like a foam tube that fitted over the baffle in 2 pieces) so had to roll some packing around the baffle. The bike is now too loud.
I have an arrow system on my other 3AJ it has NOT FOR ROAD USE on it but is not very loud.
If I had to buy another pipe I would get another arrow
Reply With Quote
  #36  
Old 2 Jan 2008
Registered Users
HUBB regular
  
Join Date: Mar 2006
Location: N.Ireland
Posts: 54
i knocked up my own '1 of kind' exhaust at the start of the year. the silencer and link pipe was originally off a yzf250 mx bike. Unused from new i picked it up cheap from a friend and made it fit with some cutting, shaping and tig welding. It actually looks quite 'factory' if i do say so myself. And sounds great. You can see the general idea of it in this pic. I would like the stainless header to go with it but the shotblasted and heatproof painted header will do for now
Reply With Quote
  #37  
Old 3 Jan 2008
Registered Users
Veteran HUBBer
  
Join Date: Feb 2007
Posts: 289
Quote:
Originally Posted by bacardi23 View Post
the two tubes that go into the cylinder fit in the "Y" on the main tube and locks with springs... it looks awesome and is stainless steel...
it's the devil one, you can find it at KEDO - Performance Products for about 139 euros...

here the link
KEDO - Product Details
Reply With Quote
  #38  
Old 4 Jan 2008
bacardi23's Avatar
Registered Users
Veteran HUBBer
  
Join Date: Sep 2007
Location: XXX<-Portugal->Azores->Santa Maria (island)
Posts: 1,544
Quote:
Originally Posted by cyberzar View Post
it's the devil one, you can find it at KEDO - Performance Products for about 139 euros...

here the link
KEDO - Product Details


YOU FOUND IT!!! I owe you a drink! ;P I'm gonna buy that one... ohhh yeah =D
Reply With Quote
Reply
Page 3 of 3 12 3

« Previous Thread | Next Thread »

Currently Active Users Viewing This Thread: 1 (0 Registered Users and/or Members and 1 guests)
 

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts
BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On

Similar Threads
Thread Thread Starter Forum Replies Last Post
Honda AT exhaust pipe replacement praatika Honda Tech 7 9 Jan 2012 18:11
Exhaust Replacement skylark_za Yamaha Tech 1 28 Jul 2005 00:32
Full OE exhaust system for early XT600/Tenere andybee TRAVEL Equipment for Sale / Wanted 0 13 May 2003 18:46
2002 model replacement exhaust DaveB Yamaha Tech 0 3 Apr 2003 23:52
REPLACEMENT EXHAUST XL650V BOND Honda Tech 3 9 Mar 2003 01:55

 
 

Announcements

Thinking about traveling? Not sure about the whole thing? Watch the HU Achievable Dream Video Trailers and then get ALL the information you need to get inspired and learn how to travel anywhere in the world!

Have YOU ever wondered who has ridden around the world? We did too - and now here's the list of Circumnavigators!
Check it out now, and add your information if we didn't find you.

Next HU Eventscalendar

HU Event and other updates on the HUBB Forum "Traveller's Advisories" thread.
ALL Dates subject to change.

2024:

Add yourself to the Updates List for each event!

Questions about an event? Ask here

HUBBUK: info

See all event details

 
World's most listened to Adventure Motorbike Show!
Check the RAW segments; Grant, your HU host is on every month!
Episodes below to listen to while you, err, pretend to do something or other...

2020 Edition of Chris Scott's Adventure Motorcycling Handbook.

2020 Edition of Chris Scott's Adventure Motorcycling Handbook.

"Ultimate global guide for red-blooded bikers planning overseas exploration. Covers choice & preparation of best bike, shipping overseas, baggage design, riding techniques, travel health, visas, documentation, safety and useful addresses." Recommended. (Grant)



Ripcord Rescue Travel Insurance.

Ripcord Rescue Travel Insurance™ combines into a single integrated program the best evacuation and rescue with the premier travel insurance coverages designed for adventurers.

Led by special operations veterans, Stanford Medicine affiliated physicians, paramedics and other travel experts, Ripcord is perfect for adventure seekers, climbers, skiers, sports enthusiasts, hunters, international travelers, humanitarian efforts, expeditions and more.

Ripcord travel protection is now available for ALL nationalities, and travel is covered on motorcycles of all sizes!


 

What others say about HU...

"This site is the BIBLE for international bike travelers." Greg, Australia

"Thank you! The web site, The travels, The insight, The inspiration, Everything, just thanks." Colin, UK

"My friend and I are planning a trip from Singapore to England... We found (the HU) site invaluable as an aid to planning and have based a lot of our purchases (bikes, riding gear, etc.) on what we have learned from this site." Phil, Australia

"I for one always had an adventurous spirit, but you and Susan lit the fire for my trip and I'll be forever grateful for what you two do to inspire others to just do it." Brent, USA

"Your website is a mecca of valuable information and the (video) series is informative, entertaining, and inspiring!" Jennifer, Canada

"Your worldwide organisation and events are the Go To places to for all serious touring and aspiring touring bikers." Trevor, South Africa

"This is the answer to all my questions." Haydn, Australia

"Keep going the excellent work you are doing for Horizons Unlimited - I love it!" Thomas, Germany

Lots more comments here!



Five books by Graham Field!

Diaries of a compulsive traveller
by Graham Field
Book, eBook, Audiobook

"A compelling, honest, inspiring and entertaining writing style with a built-in feel-good factor" Get them NOW from the authors' website and Amazon.com, Amazon.ca, Amazon.co.uk.



Back Road Map Books and Backroad GPS Maps for all of Canada - a must have!

Your ad could be here, on EVERY page of the HUBB, or the whole website, or as many as you like!

New to Horizons Unlimited?

New to motorcycle travelling? New to the HU site? Confused? Too many options? It's really very simple - just 4 easy steps!

Horizons Unlimited was founded in 1997 by Grant and Susan Johnson following their journey around the world on a BMW R80G/S.

Susan and Grant Johnson Read more about Grant & Susan's story

Membership - help keep us going!

Horizons Unlimited is not a big multi-national company, just two people who love motorcycle travel and have grown what started as a hobby in 1997 into a full time job (usually 8-10 hours per day and 7 days a week) and a labour of love. To keep it going and a roof over our heads, we run events all over the world with the help of volunteers; we sell inspirational and informative DVDs; we have a few selected advertisers; and we make a small amount from memberships.

You don't have to be a Member to come to an HU meeting, access the website, or ask questions on the HUBB. What you get for your membership contribution is our sincere gratitude, good karma and knowing that you're helping to keep the motorcycle travel dream alive. Contributing Members and Gold Members do get additional features on the HUBB. Here's a list of all the Member benefits on the HUBB.



All times are GMT +1. The time now is 14:18.

Contact Us - Horizons Unlimited Motorcycle Travellers Website - Archive - Privacy Statement - Top