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Yamaha Tech Originally the Yamaha XT600 Tech Forum, due to demand it now includes all Yamaha's technical / mechanical / repair / preparation questions.
Photo by George Guille, It's going to be a long 300km... Bolivian Amazon

I haven't been everywhere...
but it's on my list!


Photo by George Guille
It's going to be a long 300km...
Bolivian Amazon



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  #1  
Old 27 Sep 2007
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ProCircuit Exhaust

Here in the US there is a complete stainless exhaust available for the 90'-95' Xt600. My question is could i put this on my 86' Xt600? Are headers the same? If not, has anyone tried to make fit? What are the differences?
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86' Xt600 w/ 96mm wiseco 11.5 to 1 Piston, polished head, .438/.426 cam with race sprins and titanium retainers, stock header w/ custom vance n hines shorty muffler. Soon adding raptor 660 carbs and Procircuit full exhaust. Did I mention its FAST!!
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  #2  
Old 27 Sep 2007
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will it fit?

it should......
maybe a mounting hole could need elongating??? or you may need to fabricate a bracket/ hanger at the worst. but the headers should fit, i have headers on my 89 from a 93.
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Old 27 Sep 2007
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I've seen these exhausts on ebay too. My concern is that they might not be as "complete" as they need to be. The '90-'95 XT600E muffler is also a structural frame member. The SuperTrapp replacement muffler comes with a bolt-on spar to join the (now disconnected) frame ends. Don't know about the '86. One thing I've seen from the XT225 forum is to remove the spark arrestor from the OEM muffler and bore a 1-1/2" hole in the bottom baffle, then re-install the spark arrestor. Universal praise from the XT225 crowd. Might be a better first try than cutting off the OEM muffler and strapping on an expensive can (at least it would be free, if still heavy).

Last edited by zap2504; 27 Sep 2007 at 21:22. Reason: changed '89 to '86 to properly address original question
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  #4  
Old 28 Sep 2007
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I went to the site and couldn't find any exhaust for an XT600.Can you post a link? I like buying stuff in the US now that the Canuck buck is at about par...woot !!


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Originally Posted by Koffee Kanner View Post
Here in the US there is a complete stainless exhaust available for the 90'-95' Xt600. My question is could i put this on my 86' Xt600? Are headers the same? If not, has anyone tried to make fit? What are the differences?
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  #5  
Old 28 Sep 2007
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Good to Know!

If you go to Dennis Kirk or ProCircuit you can order the muffler and header seperate. I know have Vance and hines can off a sport bike that i shortened to 11". I would like the same sound but is forest appoved.
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86' Xt600 w/ 96mm wiseco 11.5 to 1 Piston, polished head, .438/.426 cam with race sprins and titanium retainers, stock header w/ custom vance n hines shorty muffler. Soon adding raptor 660 carbs and Procircuit full exhaust. Did I mention its FAST!!
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  #6  
Old 28 Sep 2007
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Links:

Here are the two links (header + muffler) both to Dennis Kirk.

Dennis Kirk | Off Road Main Page

Dennis Kirk | Off Road Main Page
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86' Xt600 w/ 96mm wiseco 11.5 to 1 Piston, polished head, .438/.426 cam with race sprins and titanium retainers, stock header w/ custom vance n hines shorty muffler. Soon adding raptor 660 carbs and Procircuit full exhaust. Did I mention its FAST!!
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  #7  
Old 29 Sep 2007
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That header pipe won't work. My 91 has 2 exhaust outlets at the head.These are merged into 1 put to fit into the muffler.



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Originally Posted by Koffee Kanner View Post
Here are the two links (header + muffler) both to Dennis Kirk.

Dennis Kirk | Off Road Main Page

Dennis Kirk | Off Road Main Page
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