Horizons Unlimited, the website for motorcycle travellers.    
in cooperation with
Quality Touring equipment worldwide.
 
Be a Member!
Is HU useful & helpful?
Become a Member! And get more goodies!
Navigation
Art
Amazon

Buy your books and goodies from Amazon - but start at the HU Books Search page
Buy your books and goodies from Amazon.
and we get a small percentage of your purchases - and it costs you nothing! Thanks!

 
Go Back   The HUBB > Technical, Bike forums > Yamaha Tech
Contact Overland Solutions for all your custom modifications and setup for overland travel.  Follow the DAKAR 2010 with South America Motorbike Tours  
Search 

Search tips

Yamaha Tech Originally the Yamaha XT600 Tech Forum, due to demand it now includes all Yamaha's technical / mechanical / repair / preparation questions.

Reply
 
LinkBack Thread Tools Search this Thread Display Modes
  #1  
Old 30th September 2008
big t's Avatar
big t big t is offline
Registered Users
HUBB regular
 
Join Date: Aug 2005
Location: northern ireland
Posts: 86
Kickstart Conversion

Hi all, does anyone know if a kickstart shaft seal for a 99-03 xt600E will fit in the crankcase of my 3aj ? Having just bid for(and won) a kickstart mechanism from a 2kf i am going to convert to kicking her into life! also i read somewhere a kickstart from an xs750 fits? anyone got a spare kicker lying around? cheers T
__________________
big T
Reply With Quote
  #2  
Old 30th September 2008
cyberzar cyberzar is offline
Registered Users
Veteran HUBBer
 
Join Date: Feb 2007
Posts: 247
Not sure if I understood your question, frankly, i'm sure i did NOT understand it :-)

You can use 2kf mechanism on 1VJ, no problems. What are you missing? XT600E 99-03 has no kick, and therefore no kickstart shaft seal..
Reply With Quote
  #3  
Old 1st October 2008
big t's Avatar
big t big t is offline
Registered Users
HUBB regular
 
Join Date: Aug 2005
Location: northern ireland
Posts: 86
Question

I have a 1990 3aj (electric start only)& i am adding a kickstart to it, what i would like to know is if a kickstart oil seal from a 1999-03 xt600E will fit the rubber blank that is in a 3aj crankcase? I have bought a kickstart mechanism from a 2kf xt on ebay and all i need now is a kickstart lever.
__________________
big T
Reply With Quote
  #4  
Old 1st October 2008
big t's Avatar
big t big t is offline
Registered Users
HUBB regular
 
Join Date: Aug 2005
Location: northern ireland
Posts: 86
on wemoto website it states xt600e kickshaft oil seal 99-03 !!
__________________
big T
Reply With Quote
  #5  
Old 1st October 2008
bubbla bubbla is offline
Registered Users
HUBB regular
 
Join Date: Aug 2008
Location: Sweden
Posts: 37
XT kickstart

Hej,

your 2KF Kickstart will fit in the 3AJ. The seal you need to fit into your clutch cover you can use from any XT 600 model with kickstart - as the axles all have the same diameter. Same for the upper decompression.

Don't forget to mount the bracket to stopp the kicker.

I also heard a XS 750 kicker will do - but never seen one on a XT.

Good luck!
Attached Thumbnails
kickstart-conversion-kick.gif  

Reply With Quote
  #6  
Old 1st October 2008
cyberzar cyberzar is offline
Registered Users
Veteran HUBBer
 
Join Date: Feb 2007
Posts: 247
It's an error in wemoto website I suppose.

anyway you can take this same picture, and I believe also same object.

Yamaha XT 600 87-89 Kickstart Oil Seal

If you r curious about this, ask them if they r the same part.
BTW, the last XT600 engine version has the clutch on right side, and right carter cannot be replaced with previous version, and has no hole. As a consequence, add a kick on a 2000-> model is NOT possible, and has no sense to write "kickshaft seal for XT600E 99-03"

SEE ALSO Stammbaum XT600 3tb-dj02
Reply With Quote
  #7  
Old 1st October 2008
big t's Avatar
big t big t is offline
Registered Users
HUBB regular
 
Join Date: Aug 2005
Location: northern ireland
Posts: 86
Thanks for your replies, what is the bracket to stop the kicker & where is it mounted? Should it be part of the mechanism or is it mounted outside the engine? In my clymer it mentions a lockwasher, guide plate & stopper plate, is this the bracket? I take it these parts won,t come with my kickstart shaft. Does the clutch need to be removed to install the shaft? thanks again: T
__________________
big T
Reply With Quote
  #8  
Old 1st October 2008
bubbla bubbla is offline
Registered Users
HUBB regular
 
Join Date: Aug 2008
Location: Sweden
Posts: 37
Hej,

lockwasher, guide plate & stopper plate - thats exactly what I meant - sorry but my english is far away from being perfect.
The parts are mounted inside, just near the kickstart-axle. The crankcase cover is already prepared to fix the parts (threads). But you will also need a sprocket between the kickstarter and the sprocket on the backside of the clutch (check attachm. in earlier posting). It will fit on the gearbox axle - no worries - your engine is prepared for that. You'll need to take the clutch off - and a new lockwasher later to fix it again.
If you follow any repair manual the job is not too difficult - but I would recommend to read first and than care about parts and tools (holder for the clutch to remove the nut - it works also to place a piece of an old sprocket between clutch and primary drive to lock it).

Good luck again!
Reply With Quote
  #9  
Old 1st October 2008
big t's Avatar
big t big t is offline
Registered Users
HUBB regular
 
Join Date: Aug 2005
Location: northern ireland
Posts: 86
Thanks Bubbla, your english is much better than my Swedish!! i have the idle gear sorted, just need to get a stopper plate etc. this site has been invaluable since getting my xt. thanks again guys
__________________
big T
Reply With Quote
  #10  
Old 2nd October 2008
cyberzar cyberzar is offline
Registered Users
Veteran HUBBer
 
Join Date: Feb 2007
Posts: 247
Maybe this tutorial can help you, it's in german. If you want to learn some italian , send me a PM with your mail and I will send you another one in italian with pictures...

www.xt600.de
Reply With Quote
  #11  
Old 2nd October 2008
GeoffE GeoffE is offline
Registered Users
Veteran HUBBer
 
Join Date: Nov 2002
Location: Surrey, UK
Posts: 166
Hi,

I believe the kickstart oil seal is Yamaha part number 93102-20108-00, if that helps?

Geoff
Reply With Quote
Reply



Currently Active Users Viewing This Thread: 1 (0 Registered Users and/or Members and 1 guests)
 
Thread Tools Search this Thread
Search this Thread:

Advanced Search
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

vB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On

Similar Threads
Thread Thread Starter Forum Replies Last Post
kickstart conversion neil.larsen Yamaha Tech 5 4th May 2009 15:31
which kickstart zigzag Yamaha Tech 2 31st August 2008 18:51
looking 4 a TT/XT kickstart kit robin_goode Yamaha Tech 0 12th June 2007 16:51
3AJ Kickstart Conversion bolla Yamaha Tech 4 4th December 2006 06:52
Fitting a Kickstart to 3AJ GeoffE Yamaha Tech 4 28th December 2002 01:07


All times are GMT +1. The time now is 16:34.

Top of page Top Home Shop the Souk Grant & Susan's RTW Trip Subscribe to the E-zine HUBB Forum Community
Travellers Stories Trip Planning Books Links Search Privacy Policy Advertise on HU

Your comments and questions about the site are welcome. Contact Horizons Unlimited.
All text and photographs are copyright © Grant and Susan Johnson, 1987-, or their respective authors. All Rights Reserved.

Search Engine Optimization by vBSEO 3.0.0 RC6