Go Back   Horizons Unlimited - The HUBB > Technical, Bike forums > Yamaha Tech
Yamaha Tech Originally the Yamaha XT600 Tech Forum, due to demand it now includes all Yamaha's technical / mechanical / repair / preparation questions.
Photo by George Guille, It's going to be a long 300km... Bolivian Amazon

I haven't been everywhere...
but it's on my list!


Photo by George Guille
It's going to be a long 300km...
Bolivian Amazon



Reply
 
LinkBack Thread Tools Display Modes
  #1  
Old 25 May 2006
big t's Avatar
Registered Users
HUBB regular
 
Join Date: Aug 2005
Location: northern ireland
Posts: 89
Question piston rings, which way up?

Hi all, can anyone tell me the correct way to install piston rings on an xt. the set i have are genuine yam ones, but there are no markings on them to define which is top or bottom. most rings have some sort of marks but these are totally blank! any help please, T
__________________
big T
Reply With Quote
  #2  
Old 25 May 2006
Registered Users
HUBB regular
 
Join Date: Jul 2005
Location: CapeBreton ,Canada
Posts: 73
As for ring location on piston the top ring is the chromed and the middle ring is darker in color.
regarding orintation in ring groove up/down they can be installed either way because the ring sides are square, rings that are marked have one side tappered or a steped groove to help with compression sealing.
__________________
Winston
85 xt600Z
02 YZ250
Reply With Quote
  #3  
Old 26 May 2006
big t's Avatar
Registered Users
HUBB regular
 
Join Date: Aug 2005
Location: northern ireland
Posts: 89
the rings i have are not the same, one has square sides & the other has a slight taper on one outside edge(the darker looking one). does this mean i have the wrong set for my 3aj ? T
__________________
big T
Reply With Quote
  #4  
Old 26 May 2006
Registered Users
HUBB regular
 
Join Date: Jul 2005
Location: CapeBreton ,Canada
Posts: 73
I don't know the xt models well enough to tell if you have the wrong rings, I was looking at a set of new oem rings for a 34L when I ansewed your question. Here is a link to Hastings rings http://www.hastingsmfg.com/Service%2...ring_types.htm See if your ring type is shown on the chart, They have a ton of engine building information in the service tips index.
__________________
Winston
85 xt600Z
02 YZ250
Reply With Quote
  #5  
Old 30 May 2006
Registered Users
Veteran HUBBer
 
Join Date: Jan 2001
Location: Stockholm
Posts: 651
Rings

The ring with the taper is the top ring. Taper should point to the top of the piston, ie. away from the pin.

The other one should have some mark on it; it can be very vague. Check the ends close to the slot. The mark should point upwards.

Auke
__________________
Auke
http://aukemarieke.blogspot.com
Reply With Quote
  #6  
Old 30 May 2006
Registered Users
HUBB regular
 
Join Date: Apr 2004
Location: london england
Posts: 56
Thumbs up aukeboss is right

just to add what he said, i done mine last year and i think the rings are marked with the letter r for some reason, anyway, the r faces up and don't forget to oil the chamber before pushing the piston in.
Reply With Quote
  #7  
Old 31 May 2006
Registered Users
HUBB regular
 
Join Date: Jul 2005
Location: CapeBreton ,Canada
Posts: 73
Have you decided how you will install the rings T?

The chrone ring is definatly the top ring, the chrome resists scuffing from dust and grit in the combustion gases. The middle ring is cast iron( darker), if it has a taper on the outside edge it should be down, towards pin. This acts as a oil scrapper, Removing the excess oil from the cylinder walls on the downward stroke. Installing this ring increctly can increase oil comsumption considerably, it will actuall push oil up into the combustion chamber.
__________________
Winston
85 xt600Z
02 YZ250
Reply With Quote
  #8  
Old 31 May 2006
big t's Avatar
Registered Users
HUBB regular
 
Join Date: Aug 2005
Location: northern ireland
Posts: 89
Question

A difference of oppinion! when i built the engine, i put the bevelled ring at the top. but she smoked a lot when started after sitting over night, so i was reckoning the rings were on the wrong way round. theres definately no markings on any of the rings, have checked the part nos, and they are ok too. theres new valve seals on, bore has been honed so i reckon rings has to be the problem. what do you guys think?
__________________
big T
Reply With Quote
  #9  
Old 31 May 2006
Registered Users
HUBB regular
 
Join Date: Jul 2005
Location: CapeBreton ,Canada
Posts: 73
If the bore is true and measured within the specs, it has to be a piston grove or a ring issue.
Here is a like to the hastings site that describes oil consumption with incorectly installed rings.
http://www.hastingsmfg.com/Service%2...stallation.htm
__________________
Winston
85 xt600Z
02 YZ250
Reply With Quote
  #10  
Old 31 May 2006
big t's Avatar
Registered Users
HUBB regular
 
Join Date: Aug 2005
Location: northern ireland
Posts: 89
Thumbs up

interesting site. so i go with the chrome ring at the top then? tapered one middle with taper facing down? grooves are fine so it can only be a ring issue. thanks guys.
__________________
big T
Reply With Quote
Reply


Currently Active Users Viewing This Thread: 2 (0 Registered Users and/or Members and 2 guests)
 

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On


Similar Threads
Thread Thread Starter Forum Replies Last Post
BMW GS brake upgrade - 4 and 6 piston etc Grant Johnson BMW Tech 3 10 May 2004 15:29
brake piston bigbrummer Yamaha Tech 0 1 Apr 2004 23:09
Thoughts on piston rings- replace or not? martync Yamaha Tech 1 31 Oct 2003 20:33
boxer rings and rebuild Timo BMW Tech 1 11 Jul 2001 09:46
spokes & xt600 type & piston & gears aukeboss Yamaha Tech 2 12 Feb 2001 20:10

 
 

Announcements

Thinking about traveling? Not sure about the whole thing? Watch the HU Achievable Dream Video Trailers and then get ALL the information you need to get inspired and learn how to travel anywhere in the world!

Have YOU ever wondered who has ridden around the world? We did too - and now here's the list of Circumnavigators!
Check it out now
, and add your information if we didn't find you.

Next HU Eventscalendar

HU Event and other updates on the HUBB Forum "Traveller's Advisories" thread.
ALL Dates subject to change.

2024:

Add yourself to the Updates List for each event!

Questions about an event? Ask here

HUBBUK: info

See all event details

 
World's most listened to Adventure Motorbike Show!
Check the RAW segments; Grant, your HU host is on every month!
Episodes below to listen to while you, err, pretend to do something or other...

2020 Edition of Chris Scott's Adventure Motorcycling Handbook.

2020 Edition of Chris Scott's Adventure Motorcycling Handbook.

"Ultimate global guide for red-blooded bikers planning overseas exploration. Covers choice & preparation of best bike, shipping overseas, baggage design, riding techniques, travel health, visas, documentation, safety and useful addresses." Recommended. (Grant)



Ripcord Rescue Travel Insurance.

Ripcord Rescue Travel Insurance™ combines into a single integrated program the best evacuation and rescue with the premier travel insurance coverages designed for adventurers.

Led by special operations veterans, Stanford Medicine affiliated physicians, paramedics and other travel experts, Ripcord is perfect for adventure seekers, climbers, skiers, sports enthusiasts, hunters, international travelers, humanitarian efforts, expeditions and more.

Ripcord travel protection is now available for ALL nationalities, and travel is covered on motorcycles of all sizes!


 

What others say about HU...

"This site is the BIBLE for international bike travelers." Greg, Australia

"Thank you! The web site, The travels, The insight, The inspiration, Everything, just thanks." Colin, UK

"My friend and I are planning a trip from Singapore to England... We found (the HU) site invaluable as an aid to planning and have based a lot of our purchases (bikes, riding gear, etc.) on what we have learned from this site." Phil, Australia

"I for one always had an adventurous spirit, but you and Susan lit the fire for my trip and I'll be forever grateful for what you two do to inspire others to just do it." Brent, USA

"Your website is a mecca of valuable information and the (video) series is informative, entertaining, and inspiring!" Jennifer, Canada

"Your worldwide organisation and events are the Go To places to for all serious touring and aspiring touring bikers." Trevor, South Africa

"This is the answer to all my questions." Haydn, Australia

"Keep going the excellent work you are doing for Horizons Unlimited - I love it!" Thomas, Germany

Lots more comments here!



Five books by Graham Field!

Diaries of a compulsive traveller
by Graham Field
Book, eBook, Audiobook

"A compelling, honest, inspiring and entertaining writing style with a built-in feel-good factor" Get them NOW from the authors' website and Amazon.com, Amazon.ca, Amazon.co.uk.



Back Road Map Books and Backroad GPS Maps for all of Canada - a must have!

New to Horizons Unlimited?

New to motorcycle travelling? New to the HU site? Confused? Too many options? It's really very simple - just 4 easy steps!

Horizons Unlimited was founded in 1997 by Grant and Susan Johnson following their journey around the world on a BMW R80G/S.

Susan and Grant Johnson Read more about Grant & Susan's story

Membership - help keep us going!

Horizons Unlimited is not a big multi-national company, just two people who love motorcycle travel and have grown what started as a hobby in 1997 into a full time job (usually 8-10 hours per day and 7 days a week) and a labour of love. To keep it going and a roof over our heads, we run events all over the world with the help of volunteers; we sell inspirational and informative DVDs; we have a few selected advertisers; and we make a small amount from memberships.

You don't have to be a Member to come to an HU meeting, access the website, or ask questions on the HUBB. What you get for your membership contribution is our sincere gratitude, good karma and knowing that you're helping to keep the motorcycle travel dream alive. Contributing Members and Gold Members do get additional features on the HUBB. Here's a list of all the Member benefits on the HUBB.




All times are GMT +1. The time now is 22:43.