Go Back   Horizons Unlimited - The HUBB > Technical, Bike forums > Suzuki Tech
Suzuki Tech Suzuki Tech Forum - For Questions specific and of interest to Suzuki riders only.
Photo by Ellen Delis, Lagunas Ojos del Campo, Antofalla, Catamarca

I haven't been everywhere...
but it's on my list!


Photo by Ellen Delis,
Lagunas Ojos del Campo,
Antofalla, Catamarca



Reply
 
LinkBack Thread Tools Display Modes
  #1  
Old 16 Jun 2009
Registered Users
Veteran HUBBer
 
Join Date: Oct 2007
Location: London
Posts: 298
DR600 Dakar - Flywheel puller

Could anyone please tell me what puller I need to buy to remove the fly-wheel off a DR600 Dakar?

I keep getting freebies from well meaning workshops and friends - and nothing actually fits.

And my workshop manual very helpfully says: "Use a Suzuki flywheel puller"

OR -- if you can tell me how to MEASURE what I need... I can do that too!! (I.e. the OUTSIDE of the thread... or the bolt thingy... or the INSIDE... or... what??? :confused1
__________________

Reply With Quote
  #2  
Old 9 Jul 2009
Registered Users
Veteran HUBBer
 
Join Date: Oct 2005
Location: Nottingham UK
Posts: 227
Maybe late and not exactly what you want, but when I replaced the crank on my DR350 I just carried the whole bottom end down to the local suzuki dealer's workshop and they popped the flywheel off for me for free.

Maybe you can measure the diameter and pitch of the threaded part of the rotor? as in the part that the puller will screw onto.
__________________
UK to Mongolia 2009, on a DR350
Reply With Quote
  #3  
Old 10 Jul 2009
Registered Users
Veteran HUBBer
 
Join Date: Dec 2007
Location: Melbourne, Australia
Posts: 140
I had to make one for a DR650. Assuming your bike is the same (likely I'd guess) you need a tool that screws onto the external thread in the hub of the flywheel. This tool then needs an internal thread in it so, once attached to the flywheel you can screw a bolt through it and push the flywheel off the crank.

From memory, the flywheel thread was M50 x 1.5, but you can jsut measure the outside diameter, and find the pitch with either a special tool or a set of calipers and some care.

Good luck
Ben
__________________
Vladivostok - Denmark 2008... Finished.
Denmark - South Africa 2010-2011... Finished.
Reply With Quote
Reply


Currently Active Users Viewing This Thread: 1 (0 Registered Users and/or Members and 1 guests)
 

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On


Similar Threads
Thread Thread Starter Forum Replies Last Post
XT600 or DR600 which bike? photographicsafaris Which Bike? 10 7 Feb 2009 21:27
Home made fly wheel puller Tenere Tom Yamaha Tech 2 4 May 2008 22:38
DAKAR old man emu (note the DAKAR) simon_c Equipping the Overland Vehicle 1 11 Apr 2005 01:40
from Dakar simong Trip Transport 0 9 Sep 2003 14:46
Heavier flywheel jimjibktm KTM Tech 0 16 Feb 2002 18:45

 
 

Announcements

Thinking about traveling? Not sure about the whole thing? Watch the HU Achievable Dream Video Trailers and then get ALL the information you need to get inspired and learn how to travel anywhere in the world!

Have YOU ever wondered who has ridden around the world? We did too - and now here's the list of Circumnavigators!
Check it out now
, and add your information if we didn't find you.

Next HU Eventscalendar

HU Event and other updates on the HUBB Forum "Traveller's Advisories" thread.
ALL Dates subject to change.

2024:

Add yourself to the Updates List for each event!

Questions about an event? Ask here

HUBBUK: info

See all event details

 
World's most listened to Adventure Motorbike Show!
Check the RAW segments; Grant, your HU host is on every month!
Episodes below to listen to while you, err, pretend to do something or other...

2020 Edition of Chris Scott's Adventure Motorcycling Handbook.

2020 Edition of Chris Scott's Adventure Motorcycling Handbook.

"Ultimate global guide for red-blooded bikers planning overseas exploration. Covers choice & preparation of best bike, shipping overseas, baggage design, riding techniques, travel health, visas, documentation, safety and useful addresses." Recommended. (Grant)



Ripcord Rescue Travel Insurance.

Ripcord Rescue Travel Insurance™ combines into a single integrated program the best evacuation and rescue with the premier travel insurance coverages designed for adventurers.

Led by special operations veterans, Stanford Medicine affiliated physicians, paramedics and other travel experts, Ripcord is perfect for adventure seekers, climbers, skiers, sports enthusiasts, hunters, international travelers, humanitarian efforts, expeditions and more.

Ripcord travel protection is now available for ALL nationalities, and travel is covered on motorcycles of all sizes!


 

What others say about HU...

"This site is the BIBLE for international bike travelers." Greg, Australia

"Thank you! The web site, The travels, The insight, The inspiration, Everything, just thanks." Colin, UK

"My friend and I are planning a trip from Singapore to England... We found (the HU) site invaluable as an aid to planning and have based a lot of our purchases (bikes, riding gear, etc.) on what we have learned from this site." Phil, Australia

"I for one always had an adventurous spirit, but you and Susan lit the fire for my trip and I'll be forever grateful for what you two do to inspire others to just do it." Brent, USA

"Your website is a mecca of valuable information and the (video) series is informative, entertaining, and inspiring!" Jennifer, Canada

"Your worldwide organisation and events are the Go To places to for all serious touring and aspiring touring bikers." Trevor, South Africa

"This is the answer to all my questions." Haydn, Australia

"Keep going the excellent work you are doing for Horizons Unlimited - I love it!" Thomas, Germany

Lots more comments here!



Five books by Graham Field!

Diaries of a compulsive traveller
by Graham Field
Book, eBook, Audiobook

"A compelling, honest, inspiring and entertaining writing style with a built-in feel-good factor" Get them NOW from the authors' website and Amazon.com, Amazon.ca, Amazon.co.uk.



Back Road Map Books and Backroad GPS Maps for all of Canada - a must have!

New to Horizons Unlimited?

New to motorcycle travelling? New to the HU site? Confused? Too many options? It's really very simple - just 4 easy steps!

Horizons Unlimited was founded in 1997 by Grant and Susan Johnson following their journey around the world on a BMW R80G/S.

Susan and Grant Johnson Read more about Grant & Susan's story

Membership - help keep us going!

Horizons Unlimited is not a big multi-national company, just two people who love motorcycle travel and have grown what started as a hobby in 1997 into a full time job (usually 8-10 hours per day and 7 days a week) and a labour of love. To keep it going and a roof over our heads, we run events all over the world with the help of volunteers; we sell inspirational and informative DVDs; we have a few selected advertisers; and we make a small amount from memberships.

You don't have to be a Member to come to an HU meeting, access the website, or ask questions on the HUBB. What you get for your membership contribution is our sincere gratitude, good karma and knowing that you're helping to keep the motorcycle travel dream alive. Contributing Members and Gold Members do get additional features on the HUBB. Here's a list of all the Member benefits on the HUBB.




All times are GMT +1. The time now is 00:46.