Contact Overland Solutions for all your custom modifications and setup for overland travel.

Go Back   Horizons Unlimited - The HUBB > Technical, Bike forums > Kawasaki

Kawasaki Kawasaki Tech Forum - For Questions specific and of interest to Kawasaki riders only. Questions comparing which bike is best etc go in the "Which Bike" forum.
With more than 58 destinations worldwide, Edelweiss Bike Travel is Number 1 in guided motorcycle tours!

Reply
 
LinkBack Thread Tools Display Modes
  #1  
Old 3 Oct 2002
Registered Users
New on the HUBB
 
Join Date: Oct 2002
Location: scotland
Posts: 1
KLR250 noisy top end

I have a 1989 KLR250D5 low miles (7400). Over my 30 mile journey to work a rough noise started. I'll try to describe it.While riding at a steady low engine speed I hear a 'hollow' rubbing sound. At tickover (slightly irregular)a grating and knocking comes from the inlet cam area. Maybe camchain wear? or maybe the cam? or maybe something else completely? Oil changed regularly (semi sinthetic 10/40).Oil is clean. So far there is no noticable change in performance. The bike's not worth big money so I want to sort it myself and any help or advice would be much appreciated.
Reply With Quote
  #2  
Old 28 Oct 2002
Registered Users
HUBB regular
 
Join Date: Sep 2002
Location: Manchester
Posts: 54
If the mileage is as low as you say, it's unlikely that the camchain has worn out. However, the Achilles Heel of many, many Japanese bikes was ( and amazingly, still can be ) the cam chain tensioner.
It is a very cheap job to check the tensioner, although you will need a manual. ( Part of the tensioner needs to be measured at certain piston travel to detect wear - but they often just stick, so don't run out and buy a new onw before cleaning as below! )Normally it's a case of removing it, recovering it in moly-grease or tons of oil, putting it back. Even replacing it shouldn't cost too much.
Does the noise go away after a long ride? ( Tensioners can stick or become lazy )
With a manual to guide you ( Haynes or Clymer are good ) I'd check and re-grease/set the tensioner. You should get a marked improvement in sound immediately. If you don't, let me/us know, and we can look at other alternatives. Let's hope!
Reply With Quote
Reply


Currently Active Users Viewing This Thread: 1 (0 Registered Users and/or Members and 1 guests)
 
Thread Tools
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On



All times are GMT +1. The time now is 23:48.