The dangers of soft luggage
 

Hi,
I used to have light-weight mountain-bike panniers on my XT and had no problems other than scorch marks on the exhaust-side pannier.
Now I ride an old Boxer BMW on which I had the same soft panniers. I firmly believe less-is-more. Less to carry, less to lose. But some greybeards down at the bike club tut-tutted when they saw the soft bags and told me all kinds of horror stories of nasty spills caused by straps etc getting into the rear wheel. It's self evident - don't let anything come loose, but I'd be interested in other people's views on using 'soft' panniers.
cheers
Paul

Met a guy by the side of the road in Croatia last year who had been using canvas panniers for three weeks before they slipped a little too close to his 'zaust and one caught fire. Luckily he only lost a few T-shirts.

Ive had a couple of near misses with soft panniers that why I anm changing to hard alu ones.

Firts proble was the pannier burnt through and a belt in to got tangled around the rear wheel luckaly not flipping me off but jammed the wheel = big slide

See pic http://groups.msn.com/UKTenereOwners...to&PhotoID=163

Then the straps melted and the pannier went in the rear wheel same drill slide fest.

Soft are only good on roads and then on low level can bikes.



[This message has been edited by braindead (edited 03 November 2004).]

I had soft luggage on an old XT250, it slipped down onto the exhaust, ignited (fuelled mainly by my sleeping bag) and burnt through most of my stuff before I noticed the flames in the mirrors. Lost most of my clothes, sleeping bag and other bits'n'pieces. Everything that survived reeked of burnt plastic and had to be binned.

Could have been worse tho...


------------------
Barry
3AJ Tenere

Riding around Africa with soft panniers on our Transalps at the moment. Don't have pannier frames fitted, only an exhaust guard to prevent any spontaneous combustion incidents like those described earlier. If I was to start again I would add frames because the panniers take a lot of battering and they just can't be properly attached without frames.
Loose straps is one of my worries. We have roll bags on top of the bikes as well as the panniers so plenty of opportunity to leave the end of a strap flailing about in the wind.

------------------
My website
Africa Trip web journal

Other side is that alu boxes, if you hardly crash on the rocky pistas are big problem, my friend has Touratech alu boxes with panniers, and now he hate it. I was try to repair this by stone, but belive me choose soft bag and use pannier racks with it. This is the best way, or made special u-shape alu plate (and attach to rear part of bike) to hold them on the position.

------------------

Went 6 months on a trip across Europe and Morocco with really crappy (read cheap!) soft pannniers - no problem at all - hint: buy a soldering protector pad from B&Q (or similar) and fix it on your rack by the exhaust, hey presto, no scorch marks and your panniers are fully protected! Only a couple of quid too! BTW, another tip - we didn't use bungees but straps with buckles to tighten, then you don't need to worry about it pinging off and catching you a bit unawares!
ImiBee

I won't add to the hard vs soft debate..
 

But it sounds like these danger stories all have a common thread - negligent use of soft bags vs the safe complacency of hard luggage.

In my experience its how you set them up. soft panniers work great if you take care putting them onto the bike, tying up/cutting down loose webbing/strapping, maybe even using a few bent coat hangers to keet the fabric from the bikes heat sources.

Be extra vigilant when using. Only prob is security; in that dept. there s***e

Remember that a lot of 'grey-beards' purpose in life is to tut-tut and exhale noisily and tell you you are doing it all wrong. And a lot of them talk s***e.

If the system works for you stick with it. There are up and down sides to both types of luggage and as mentioned above, dangers inherent in both types too.

Matt :)

As posted by dbg:
- could you expand on this, i can't really visualise one of these even from my school soldering days. Perplexed, Dave.:confused1:

couldnt agree more, soft bags are fine, but if you put them on touching or near the exhausts, with loose straps hanging all over the place, and not strapped down tightly so they move all over the place, then you are asking for trouble.

Hey Pottsy,
For the soldering mat -
B&Q Soldering Mat, 0000003276334

(cripes, I reckon THAT link won't work!) anyhooo, £4.98 from B&Q, we just fixed it to the side of the rack next to the exhaust.

Hope that helps!
Im

I totally agree... If you don't bother to heat shield your exhaust (How obvious can you get) or secure them properly, you get what you deserve. I used soft bags through most of south America with no issues. I swapped my
Metal Mules for them and I had a much better time.

Hard boxes have their own pocket full of cons too. Price, difficult to repair, weight, bulk etc.

For road touring, I like plastic E36 Givi boxes and for more hardcore overlanding, softbags are my firm favourite.

I maybe tempted with Pelican Cases.. £40 each and more durable than Aluminium.

http://www.bhphotovideo.com/images/i...345/567374.jpg

Indeed.

As well as some sort of heat shield, consider wrapping your exhaust from the headers to the end with exhaust wrap. It's not that expensive on eBay and can also save you from a nasty burn or singed trouser leg one day.

You also get that professional, rally-prepped look... :cool4:

Here's one I made earlier...
http://lh5.ggpht.com/_kL4ZseB4TGc/Sg...20rally003.jpg

http://lh5.ggpht.com/_kL4ZseB4TGc/Sg...20rally018.jpg
Stephan
PS As another DIY mod, I picked out the best-looking finned computer heat sink from work and I think it would work pretty well jammed between the exhaust and the plastic. I've got adhesive insulating material on the underside of the plastic which is much thicker than the thin stuff that Honda glue on at the factory.

That XR makes me feel all warm inside...... :funmeteryes:

I miss mine... I hope my new DRZ fill the hole a little.

A quick note on the exhaust wrap though... Keep a very close eye on it.

Exhaust wrap

If you get holes, it superheats it and causes FIRE !!!!!!!!

Look a bit closer, Ted. It's a CRF 450X. :)

I've had no problems at all with the exhaust wrap so far and I've never heard of these issues before. I'll keep an eye on it and promise to repost if there's a conflagration or the header cracks. :eek3:

Anyway, to keep on topic, if you use soft luggage make sure it's secure and kept away from the exhaust pipe.

Stephan

So it is.. Shame on me.. (especially as I used to have a CRF450R lol)...

I just saw the tank and got all excited thinking about my BRP.

The exhaust on my DRZ is looking very rotten so im going to sand it down, coat it with exhaust paint then use heat wrap on it.... I like the look of it and have never used it myself.. Looks cool :)

'Zackly, straps with plastic buckles are the way to go.

It's easy enough to build a brace to keep the right-side pannier off the exhaust. I used two lengths of light steel bolted together, and bolted to two places on my DR650. Less than $10 at Home Depot and a couple hours in the garage.

I used hard panniers previously and much prefer the soft.

http://i8.photobucket.com/albums/a27..._Annotated.jpg

Ted - re exhaust wrap, I've been using it on the exhaust of an old 60's Lotus for the last 15 yrs, trying to stop manifold heat splintering the glass fibre bodywork.
Each application lasts about 2 - 3yrs before it falls off bit by bit but I've never noticed any parts of the car going up in flames (and with Lotus's build quality in the 60's putting out flames is part of the maintenance schedule :eek3: ).

What I have noticed is the wrapped part of the exhaust corrodes badly. My guess is that the stuff holds moisture - either from rain or condensation or wherever and the metal rusts away out of sight. On a bike it's likely to spend a lot of time wet.

The other thing is that it doesn't stay that nice sandy, rally prepped colour for long. Rain, dirt and heat turn it into a colour close to the rust that's forming underneath. Use it for your SA trip but stick to paint for the UK

Cheers for the advice. I'll give it a miss then. My pipe is so rotten it might be worth me just getting a new stainless one ! AHHHH expense, expense , expense

:funmeterno: