Spring choice considering after trip riding time
 

I've got a F650 Dakar which I'm kitting out for a few overland trips.
I've just ordered some emulators and springs from Race Tech taking into account the roughtly 50kg of luggage and things I'll have to carry.
They hooked me up with some stiff springs to cope with this weight but mentioned that I wouldn't really want to use these springs when riding without luggage. I'll be using the bike in between long trips for like weekends away and stuff.
No big deal. I'll just get the stock springs shortened or change the spacer length and change them over each time I plan a trip with full luggage which won't be very often for little weekends away.

The thing I'm wondering now is how do people deal with this with their rear shock. I'm also getting an Ohlins shock for the same weight. Do people get another lighter spring with it to cope for the bike in normal conditions get the springs swaped and re-conditioned (or whatever they do to it) and simply change it back when they do another large trip?

Have you ever seen how a spring is changed on a shock? Requires some special tools (levers that somehow attach to the shock) for compressing the spring in order to remove the cap that holds it on. I watched 4 guys at a suspension shop use these tools to reassemble my shock.

If you're getting a second shock, get it with the softer spring for your weekend riding. Changing shocks is a lot easier than changing springs.

Just a thought
 

To be honest, I can't really see what you are going to achieve - more or less as the last post said.

For instance, 50Kg = about the weight of a (light) pillion passenger = can be adjusted on the preload (just as for "one-up riding" changing over to "two-up riding"). So long as the shock does not bottom out all is well, and I am guessing that you are overlanding one-up.
I adjust the preload regularly with my wifes F650GS, depending on 1 or 2 in the saddle and it has not bottomed out so far.

After that, have as many shocks as you can afford and change them often!
A fully adjustable Ohlins will be very nice indeed.

I put a heavier spring on my XT for my luggage. Even without any preload, its pretty stiff.

On the road, this is actually an improvement (as long as the front is also stiffer). Its like riding a supermoto :thumbup1:

No good for offroad though.

50kg can be adjusted on a stock shock by using pre-load but you then have limited travel and a harsher ride.

I agree with Dave. No need to change shock or spring to accomodate different riding/load. With the right spring choice and increased damping in the first place you should be able to do well either loaded or unloaded by simply adjusting preload, compression and rebound damping to suit load. The preload
adjustment will be the most significant when adding 100 kgs.

If you buy an Ohlins (I wouldn't) or a Wilber's (I would) you can adjust preload remotely. Unloaded you would back preload off all the way to allow a more compliant/plush ride with the lighter load. If you get the right spring, unloaded you would have almost NO preload dialed in.

So the idea is to get a spring that is stiffer than stock and but would handle
your load. But I would not go too crazy. As Dave points out, the stock bike can handle a passenger....maybe not perfectly, but adequately.

So go stiffer but set it up so that when unloaded and preload is backed off, the bike will still ride nicely. With a quality, fully adjustable shock, it should handle great with the big load too. Just remember, no matter what suspension
mods you make...a fully loaded bike is still a handful and will never, ever match the nimbleness or performance of an unladen bike.

Patrick:mchappy:

That would be the hard way.

The easy way -

Compress the entire shock with spring (you don't need to full compress it - just enough to be able to dissassemble it). You could do this while it is on the bike .. just lean on the back of the bike so it goes down. (assumes you have acess to the spring for the next step) You could make a temproy jig to do this ... bolt one end of shock to bench .. other end to a leaver (2x4 bit of wood) fix short end of leaver to bench .. compress shock wj=ith leaver ..

Place retainers on to the spring so it cannot extend .. like the commpresion tools above .. but without the compression being required.

Extend shock .. leaving spring part compressed ..

Remove spring retainers

remove spring .. I'd leave it compressed if you need to reinstall it a little later ...
----------------------------------------------------
Re springs .. and weight .. Most of the luggage weight will be on the rear of the bike .. Where you have passengers sit .. so

Humm basically a compromise .. if you had a fixed weight then one spring weight would be perfect .. but you have to chose where you want the 'best' to be .. with luggage or without .. or you can go part way and have teh 'best' when only partially loaded .. too strong when there is only you and too weak when you have teh luggage .. most people tend to settle towards best for the majority of there use .. You will have to make a choice. One way or the other .. changing springs all the time would get to me.

This subject has cost me a lot of work during the years.

IMHO a tuned suspension is one of the best modifications you can do to your bike! The difference between a “working suspension” and a “tuned suspension” is huge!
Most bikers don’t stress this so most bikes come with crappy suspension.


The front on the Dakar is not very good, I have never tried the race-tech solution but it might make it better.
As Frank Warner says the weight from the luggage is mostly in the rear so make sure you don’t make the front end to hard – a lot of people do that.
For me (and maybe others) it’s not right to compare luggage with a light passenger. When I drive with a passenger I change my driving style, it becomes much softer. When I drive with luggage I still want to drive a bit hard and I go places where I could not go with a passenger.


I don’t think there is a standard answer for your question, but maybe my experience with other bikes might help. These examples are from paralever bikes and they are a bit easier to adjust:

R80GS standard (with WP rear):
-Front was like most other bikes (okay, but not great)
-The spring in the rear was too soft when driving with luggage
-Compression damping (rear) was not working well with luggage
-Driving with luggage and a passenger was not nice.
Tried a stiffer spring (rear) and got problems with rebound, changed back.
Spacers in the front helped a bit.

R80GS Øhlins rear (stiffer spring):
-Much better then the WP I was able to tune the rear pretty good with/without luggage and it was also pretty okay to carry a passenger and luggage.

R80GS with cartridge front (this is what Race Tech tries to achieve):
-Better handling all over


R80GS rebuilt to R100GS HPN Rallysport:
-Front handles everything
-I can set up the rear for all kinds of driving (luggage, passenger++)
When I drive solo I have almost no preload (rear). During the winter I will probably make a light subframe with another exhaust and this will reduce the weight with 15-20 kg, not sure if the spring can manage that….

…… So what does this mean? It means that it’s not easy to tell if one setup can handle all your needs in the way you prefer…



A lot off people don’t adjust their suspension at all, maybe they increase preload a bit when they have luggage. I think this is a huge mistake – you have paid for the components and should use them!
Øhlins (and maybe others) have some good guides for adjustment. Some shocks are easier to adjust then others.


I also think it’s important to remember that the suspension requires service:
Front: Clean, oil-change and check every second year
Rear: Overhaul 30-50kkm

Good luck!!

Holy crap, this is confusing. Firstly, let me start by saying that I still don't know how a bike should behave as these are usually such finetuned experiences that I usually blame on my rider skill. All I know if when the thing bottoms out or when it dives when hitting the brakes. (Any tips would be much appreciated.)

I understand that pre-load affects the stiffness of the ride because of the simple fact that a spring requires more and more pressure the further it compresses. But when a stock suspension is designed for a average weight of a single rider (90-100 kg), I effectively add half of that to the suspension. So I thought spring rate would come into play a bit.

I would have to agree that I should not start ordering a shock for the 150kg's I'll chuck on it. The thing is, when you order one they ask you for your weight, your luggage weight, how often you ride with that weight and your riding style.

So what do they really want from us? Should I tell 'em that I use the weight hardly at all, or should I simply give them a lesser luggage weight.

The main reason I want another shock it because I simply don't trust the stock to survive the trip. But I also hear very good stories on them over at F650.com.
I ride one up.

Also, do you guys measure the sag all the time to find the pre-load? Or just once with luggage and once without and remember the settings?

ps: Race Tech gave me .8 springs while some other guys got given .9. How much gear would those guys ride with?

No, this is wrong! (Unless you have a progressive spring). If you put 20 kg on a spring and it compresses 1 cm it will compress 2 cm if you put 40 kg on it.

Another thing which confuses people: If you cut a spring it gets harder.


Yes spring rate is important; the balance between spring rate and preload gives you the right sag!


Different dealers think different and will give you different springs for the same data, confused? If it is right with the first spring then you are lucky, very often the first spring is a guidance to get the right one.

Personally I remember the settings, but the sag is just for guidance (it’s a very good start!).

Well..... That sucks. I'm currently in the UK saving money for this trip with my bike in storage in Australia. I've got a month to sort it all out (including finishing off my luggage and some other things) so I hope they'll get it right for me in the first instance.

So, after some of you having done this thing before, did you notice that you should have quoted less weight? Or more. I'm going with Ohlins.
I don't like the idea off 'sacrificing' travel by winding preload onto the spring for the normal riding condition, because I would need to sacrifice more for riding with luggage. (I got that right, didn't I. pre-load = loss of travel because the coils get closer together. I'm a real noob when it comes to suspension.)

Hi again,
Yes, it is a confusing subject, or it has the potential to be so - so many permutations!

What I was trying to say is the KISS principle - keep it simple, stupid (ignore that last word!!).
There are loads of views and opinions around and you are getting some great advice in the previous posts.
Here is a link that summarises things; I have found it useful because it is written in a KISS manner - for instance I like the way that it is broken down into steps (called days in the text, but it does not have to be whole days IMO).

Thing is that you can spend a lot of time adjusting the suspension; in this link it suggests taking things steadily and experimenting bit by bit (or was that another site?!).

Ohlins also have advice for suspension setup, on various websites of theirs in different countries and I expect there are others to be found in a web search - not sure, but there may be some stuff in this HU website as well.

Motorcycle Suspension Set-up

Oh yea, on your last point, you need some sag to allow the suspension to operate in the "opposite direction" to the usual i.e. it "expands" as you un-weight the bike - this is covered in the link article here. So, some preload is "good".

Good luck with your travels and the suspension fine tuning.

You are pretty close there mate! If things are wallowing (bouncy?) squishy? then things could use some upgrading. Ali is right about not going too stiff on the front. Paul Thede, creator of Race Tech has some very comprehensive essays on his web site. One thing he stresses is balance between front and rear. Without balance the bike will never be right and control, on road or off, will be compromised.

As for developing a good "seat of the pants" suspension rating system, well this just takes time and really helps to ride other bikes for comparison. Took me years to get a sense for this. The goal should be to have the bike work well in a wide variety of situations. You can rarely get it perfect everywhere
and you wouldn't know perfect in any case at this point. So, best rely on good advice from other experienced riders of F650's.

Pre-load affects more than just stiffness, it also affects ride quality and works in conjunction with compression and rebound too. But for your purposes, you can use stiffness as a starting point. It also affects seat height. More preload,
taller bike. Stock suspension is designed to carry two people, not solo rider.
Stock suspension is often of the progressive type to allow the bike to work in a wide load range, but rarely is ideal. Hope this is not too confusing.
Spring rate MOST DEFINITLEY comes into play.

This is a problem. Go with a compromise and err just a bit on the soft side. This way, as I explained in my first post, when loaded you can up preload a bit and be good with a full load, yet when riding unladen you can back off preload and compression and the bike will still work just fine. Balance.

IMO, yes.

I have heard many stories of the stock WP shock giving up. But I'd go with the averages and if you hear 50 good reports on F650.com and only 5 negatives, then odds are with you. Still, the Ohlins is nice, but they need regular service and blow
seals when used hard on a loaded bike off road.

So Ali's advice of servicing should be taken seriously.....I have seen many Ohlins leak oil...both on street/race bikes and dirt bikes. The good news is an Ohlins trained tech can rebuild it in an hour (or less).

Other way around, you adjust preload to obtain the ideal sag number.

There should be an ideal race sag range for your bike.
Most dual sport bikes/dirt bikes have an ideal race sag range between 3 inches to 4 inches. On your Dakar, probably closer to 3" ? (from say...95 mm
to 105mm ?)

Remember you have two sag numbers, static sag and race sag. For you, race sag is the important one. When the bike is without any luggage for solo riding,
your sag number should be at the minimum. When loaded it should not exceed the maximum in the range. Do you know how to measure race sag? Very simple but you need a helper.

Get the best consensus you can from other (hopefully experienced) riders on F650.com. My "guess" is you would want to go roughly 15% to 20% stiffer
(front and rear) based on your weight and luggage weight. Don't forget to add in the weight of your racks, empty bags, tools carried, water....all of it.

But much of that figure comes down to what the stock spring rates are and how much measured sag they have. Front sag is trickier....in fact dialing in the front end is tougher overall...and its kind of a personal thing.

For touring I don't like it too stiff but I don't want too much dive either and I want to be able to manage sand or rocks at good speed. A properly set up front end makes all this much nicer when spring rates/set up is correct.

Takes a bit of experimenting and trial and error to see what you like.

One of the advantages of a quality cartridge fork is all the adjustments it comes with. The Race Tech emulator gives you the ability to adjust preload which allows you to fine tune the forks to your liking. (sort of...poor man's solution really)

On my bike (no fork adjustments at all) I have to pull the fork caps and change spacers or oil or springs. I went on the experiences of other riders carrying similar weight and I got lucky. New Eibach springs have made a 100% improvement on my DR650. Same on the rear. Would Cartridge forks be better? Of course, but as of now the bike is working very well. I am happy.

All you really need to know are two numbers: Fork Spring rate and Rear Spring
Rate. The rest is fine tuning.

Good luck.

Patrick:mchappy:

Thanks for all the advice guys. I've got a much better idea on what to look for now.

I'll have to rent a few bikes from time to time to get a feel I reckon. Won't be able to do it before I go though, but I'll do the measuring sag and stuff. At least high end stuff is completely adjustable.

The F650 is kitted out with Showa suspension and tend to fall apart after 20000kms if not before.

Which one?

I'm been very meticulous with calculating my luggage weight (including square metre weight values for aluminium and things), but somehow did not think to add the weight for the tools, racks and my crash bars. I'd be adding another 20kg I reckon were I to consider that. A lot of steel. Bloody hell, that's a lot of weight. Can wait to see the weight value on the Quantas scales.

Have you read that webpage that I posted? All the basics are in there.

I agree with your idea of hiring bikes, but if you can borrow your buddies bikes for nothing, so much the better!!
If you go to any bike shows, try the new models on display for their suspension movement - can't always do this depending on how they are supported, but if you can "bounce" the front or back of expensive new bikes, such as a Ducati, you will get an idea of what good suspension feels like, while static at least.

Ref the 20000 km Showa suspension, you don't say what kind of riding you expect to do, apart from 1 up, distances to be covered and what miles the bike/suspension have done but,

Don't worry, be happy, you are learning!!:rolleyes2:

I have no idea what spec Showa suspension the F650 has, but trust me, most Showa stuff is world class. They make low spec and high spec components depending on what the OEM's want to pay.

Properly tuned high end Showa suspension is the equal or better of anything out there. After all, how many world class MotoCross/SuperCross bikes run Ohlins or WP? (Keeping in mind that Honda OWN Showa, KTM own WP....and Yamaha own Ohlins!!:eek3: ) On about 90% of Yam race bikes....(dirt/enduro) you see KYB suspension, not Ohlins. Moto GP is another story. Honda MotoGP run Showa.
Both KYB and Showa have more experience in off road type suspension than anyone...including Ohlins. And remember, these days Ohlins' number one
customer....is NASCAR! :rofl: (a good friend works for Ohlins)

Oh, sorry. Let your suspension Guru know what you want. Let him know how much weight you'll be carrying MAX) but explain that you'd like to ride the bike unloaded too. He may suggest that after the trip you change springs back to a softer rate. Dunno. But changing back an forth constantly would be insane.
Set the bike up for the max weight and go. After you're done (in a year or more) you can change back. Changing fork springs is easy, a shock spring (depending on bike) can be a pain.

Yea, lot of weight. But you have to realize the OEM suspension rates are based on a stock bike including (perhaps) a few accessories and a passenger weighing 60 and 70 kgs. But in most cases, most OEM's optimize suspension rates to work best with a solo rider weighing between 70kg and 100kg. carrying maybe 10kgs. of gear.

Crash bars, racks, bags and tools are not stock fitment, so you have to figure that in within the grand scheme. Also figure fuel weight if running a much larger fuel tank (Tourtech).

Like Walkabout points out, if you're only ever riding roads, then you're suspension will not have to be so stiff or perfectly tuned. If you plan to ride in challenging off road environments....at speed... then firmer is better for that much weight. Hope you rear sub frame can hang in. Also, shock mounts have broken on the F650 on overloaded bikes.

Cheers,

Patrick:mchappy:

Sorry, I hadn't before I jumped the gun and replied, but have now. It's definately the most informative article in terms symptoms. Are they the same for off road riding though (that's my kind of riding setup)? I find it hard to find articles on that.

I'm planning to set the bike up for a trip around South America next year, and Africa 2 years later. Between that I'll just use it for weekends away in Oz and some beach and dirt road riding. I'm planning to get some 250-450's for the more challenging stuff hopefully making some friends along the way. We're the only ones from our current group of mates who are into it at the moment, although that might change. So far they're all talk.

What weight do you guys typically ride with on larger trips?

I'll have a look at those other brands, but I usually find it's 6 of one and half a dozen of the other with this stuff, so usually go with what I see and hear around a lot. The F650.com guys usually talk about either Wilbers or Ohlins, and recently here from the Wilbers guys to go with Ohlins.

Well, it is not so much a case of "symptoms" - that article explains the basic principles and they are the same for any bike; as the author says here (quoted below), the whole subject has a lot of variables, so off-roading has some differences from road-racing but the principles don't change:-

"Setting the right amount of damping depends on the type of bike, how you ride the bike of bike, and shape and pressure of tyres you use. Also it depends on your riding style and how much suspension travel you want at any particular moment. This article will try to explain what to look out for and how to tweak it."

If you look for other explanations you will find them to be much the same; Ohlins have advice on setting up their suspensions for example.

Seems like you have lots of time to experiment and find the settings that work for you.

Weight: how long is that bit of string??! :rolleyes2:
I ride one up or two up, with and without luggage - the preload is my only recourse for this, but I don't ride off-road nowadays - not in the way that you are thinking of anyway.

You've got the basic information here, so don't worry, enjoy it!

It’s the same for offroad riding but since the sag-measurements are taken from a complete different bike (shorter travel) they might not fit your bike.

Typical for static sag is 10% and sag 30%. On bikes with “short” suspension travel it might be smart to decrease the numbers a bit.
Remember that this numbers are for guidance only, but usually they are pretty good.


With my newest Øhlins there was a good Owners Manual which describes tuning for MX/Enduro/off road. It might be somewhere on the net.

I've just been loading up my DR650 for a trip. I've weighed the GIVI bags (empty), side racks, rear rack, top Bag, and all contents (tools, clothes, tubes, locks, et al) I've even weighed fuel (five gallons when full).

I'm right around 100 lbs. (45 kgs) I've just resprung the bike. Go here:

http://www.horizonsunlimited.com/hub...g-haul-23847-7

Post #101

One thing about Ohlins, they have world wide service. Many many countries have Ohlins dealers who can rebuild your shock.

Don't know about the UK or Oz but in the USA you could have our stock
Showa totally rebuilt, re-valved and a new Spring for about $250 to $300 depending how fancy you want to go. (Nitride coatings, et al) Many shock/fork specialists with a lot of experience can custom build that shock for you.

The important thing is to have your stock shock with a heavier spring be able to have enough rebound damping to handle the force of the new spring and increased weight. A good Re-valve tech can do this via shim stack arrangement (adding or subtracting shims) drilling a few holes in the right places...et al.

Patrick:mchappy: