Go Back   Horizons Unlimited - The HUBB > Technical, Bike forums > Bodger Fix
Bodger Fix What they don't show you in the repair manual - tales of duct tape, bailing wire and WD 40. Bodge, Bush Mechanics, farmers fix, patch, temporary repair, or whatever your definition, tell us YOUR best story of a bodge that got you home!
Photo by Daniel Rintz, Himba children, Namibia

The only impossible journey
is the one
you never begin

Photo by Daniel Rintz,
Himba children, Namibia



Like Tree1Likes

Reply
 
LinkBack Thread Tools Display Modes
  #1  
Old 24 Feb 2011
Grant Johnson's Avatar
HU Founder
Veteran HUBBer
 
Join Date: Dec 1997
Location: BC Canada
Posts: 7,216
So what's a bodge?

Bodging it - we've all done it, so admit it!

Sometimes you just have to get it going, no matter what -with or without the "right" tools, parts etc. A little ingenuity can go a long way when you're stuck at the side of the road.

On my bike I always carry duct tape, stainless steel wire, a bunch of long and short zip ties, a few misc long bolts and matching nuts, a film can of thick grease, and a pair of vise grips. On long trips or into remote areas I add a foot long strip of 1" x 1/8" (30cm x 25mm x 3mm) aluminum, a hacksaw blade, and a 6mm drill bit. With that lot it's amazing what you can do!

Kevan Ibbotson, also know as "dirtpig" is our Master Bodger / Moderator, and he has loads of stories - I've even seen him at work, bodging it with flair!

Let's see your story of how you "got it going" by inspiration and ingenuity! Best bodge of the year gets an HU Fleece Jacket!
__________________
Grant Johnson
Seek, and ye shall find.

------------------------
Inspiring, Informing and Connecting travellers since 1997!
www.HorizonsUnlimited.com
Reply With Quote
  #2  
Old 24 Feb 2011
Registered Users
HUBB regular
 
Join Date: Feb 2002
Location: charlwood surrey
Posts: 61
bodging !!

basically anything i touch !!!!!!!
Reply With Quote
  #3  
Old 24 Feb 2011
Registered Users
Veteran HUBBer
 
Join Date: Apr 2008
Location: West Yorkshire UK
Posts: 1,785
F650 fan switch gone? Just pug the wires from the horn in

I'm less proud of the trip I did with a baked bean can welded and glued and bandaged into the oufits exhaust to cover a hole you could drop pound coins right through

Andy
Reply With Quote
  #4  
Old 24 Feb 2011
DLbiten's Avatar
Registered Users
Veteran HUBBer
 
Join Date: Aug 2007
Location: Camano is. USA
Posts: 440
Most of what I do is a bodge or penytech. I think a bodge is more of a fix, penytech is more of cheap work around for a problem.

One thing I did was a 2 days before I need to leave for the California (or Colorado it is hell getting old) HU meeting my new racks for my DL650 show up. I had the TT box from my F650 sitting there so why not get them to go. Well the rack went on with a little work but the box not so much. The pucks did not fit the rack and not in the right spots and well nothing fit. Well work a machine shop so I lash down a box and ride off to work cut the pucks to fit and try it on. Nope I can not get bottom pucks to work right with the top pucks and fit in the rack no matter how much I yell and call them names they gust will not work. Being a cheap sod I will not let this go and get new boxes. I make a bracket out of scrap aluminum for the box and one for the other drill and tap them. Fit them to the rack and drill holes for the pucks, all is good? nope dam rack is to close the bike and puck will not clear, bugger fined a spot it will work and the dam puck is not going to work but there is no other way the steel that holds the box to the rack is too short. It is late I hate the Boxes I hate my bike and the dam rack. I now know people like soft bags. But I can not let this beat me.
Walk over the scrap bin and get a little bar out cut it down and try to bolt that in. Nope bolt is to short and I am in the USA no metric bolts in the shop no taps nothing so I use a SEA and re drill the box and the puck and drill and tap the scrap bar I have. Done 1 box fit to the rack ride back home and get the other one. I do the same thing to this one and it went on much better.
Now I have 2 TT boxes on my bike there fit and have 5 grate big holes in them I look around for something to patch them with and noting but a plate of 1/2 in thick. That will be more that the box and all the stuff in it.
Bugger!
Dam hell fire!
Nothing at all.
I pack up and go home to look around I now have burned up a day gust fitting 2 boxes It is dark I need food and drink. I find some bathroom sealer and think why not it is waterproof just needs a week or two to dry well it has 1 day and I still need some thing reinforce the pucks and bracket, I look and all I find is a baking sheet not the best but hay it will work better than the nothing I have now. Cut the sheet with a hacksaw and brake the blade at about half done.
This is gust not going well. I need sleep and a new start.
In the morning I get the last mail and tell the mail person to hold the mail. On the way back I look in my old boat and see salvation! A sheet of Aluminum used as the flooring. With a bit of luck I will remove half of it toss it in the car with the boxes and off to the shop I go. After laying out what I need and cutting the bits out I use the bathroom sealer and a few bolts to hold the mess together and drive home. I then sand and paint the boxes and let them dry. Next day I pack and ride south.
It still holds up. Not the most need bodge but one of the longest.

There have been the odd dragging side stands I have tied up till I found a spring in a burned couch.
I have had to tie down a bag with some cord I fount at the side of the road.
Most people I know that ride have used a vice grip as a brake handle.
I have used a nail I have fished out of my tire as a cotter pin after losing the cotter pin after a patch job. Handy that.
Tapping things together after a dropped bike.
Used a car cup holder on my to hold a scrap lit of plate so my kick stand did not dig in to dirt. dropping the bike. Someone liked the idea so much it walked off.
used a film can top on the ignition switch to keep out rain and dust.
I have used a bottle top a nail and rock to make a washer.
Made a patch for a wire with a coat hanger and duct tape.
Used the bikes oil to oil the chain.
Installed a hidden switches to work the ignition when the key ignition went out.
I did stop using speaker wire for electrical fixes as it will start a fire.

Nothing like being a cheap sod!
Reply With Quote
  #5  
Old 24 Feb 2011
Lifetime Member
HUBB regular
 
Join Date: Sep 2007
Location: Nanaimo BC Canada
Posts: 71
From Wikipedia

Just to clarify

This is from the online dictionary - Wiktionary - so no I am not making this up

edit] English

[edit] Etymology 1

The term "bodge" derives from Middle English boccen, which means "to mend."
[edit] Verb

to bodge (third-person singular simple present bodges, present participle bodging, simple past and past participle bodged)
  1. (UK) To do a clumsy or inelegant job, usually as a temporary repair.
    • All the actions of his life are like so many things bodged in without any natural cadence or connexion at all. (A book of characters, selected from the writings of Overbury, Earle, and Butler, Thomas Overbury and John Earle, 1865)
    • Some cars were neglected, others bodged to keep them running with inevitable consequences (Original Porsche 356: The Restorer's Guide, Laurence Meredith, 2003)
    • Do not be satisfied with a bodged job, set yourself professional goals and standards (The Restauration Handbook, Enric Roselló, 2007)
[edit] Noun

bodge (plural bodges)
  1. (UK) A clumsy or inelegant job, usually a temporary repair.
[edit] Related terms
[edit] Derived terms
[edit] Etymology 2

Unknown
[edit] Noun

bodge (plural bodges)
  1. (historical) The water in which a smithy would quench items heated in a forge.
  2. (rare) A sleeping area within a large bush (i.e. boxwood) in front of a Lodge or Fraternity House.
  3. (South East England) A four wheeled handcart used for transporting goods. Also a home made go-cart.
[edit] Adjective

bodge (comparative more bodge, superlative most bodge)
(slang, Northern Ireland) insane or off the rails
Reply With Quote
  #6  
Old 25 Feb 2011
*Touring Ted*'s Avatar
Contributing Member
Veteran HUBBer
 
Join Date: Jul 2005
Location: Wirral, England.
Posts: 5,654



A sign-age idea for my new company
__________________
Did some trips.
Rode some bikes.
Fix them for a living.
Can't say anymore.
Reply With Quote
  #7  
Old 25 Feb 2011
Contributing Member
Veteran HUBBer
 
Join Date: Jan 2006
Location: Sheffield
Posts: 994
I had an LDV convoy that went for an MoT (UK test of 'roadworthiness') and failed due to a massive hole in the exhaust. As a friend was with me we went round the corner to buy some fire putty, jubilee clips and two cans of Scrumpy jack cider. A quick chug, cut and tie job had the van passed.

I am not sure if the look on the guys face when we said we'd fixed it and he saw the repair was admiration or contempt, all he said was 'well I guess it's not blowing anymore'

Standard bike bodges normally involve, as previously mentioned, duct tape, cable ties (zip ties), spare spanners/tyre irons and hitting stuff with rocks.
Reply With Quote
  #8  
Old 25 Feb 2011
chris's Avatar
Registered Users
Veteran HUBBer
 
Join Date: Jun 2000
Location: GOC
Posts: 3,326
Also started it's own thread

What: BMW r100gs Hardtail. Note the use of a tyre lever and webbing... A bodge repair after snapping a shock.

Where: Jack-Sh!t-For-100-miles-around-ville, Patagonia 2001



cheers
C
Reply With Quote
  #9  
Old 11 Mar 2011
Registered Users
Veteran HUBBer
 
Join Date: Jan 2001
Location: Cork,Ireland
Posts: 150
I remember seeing an issue of Trailbike mag where Paul Blezard had a big BMW on test, he managed to bog it in a muddy field then broke the shock.
His bodge was to use a section of a tree branch to prop the back end up.
That single sided shock idea is daft to me.
Reply With Quote
  #10  
Old 12 Mar 2011
Registered Users
New on the HUBB
 
Join Date: Oct 2010
Location: London
Posts: 5
cable ties, swear by them.

a friend of mine recently had an off in the wet, due to his lacking in any kind of mechanical skills he asked me to get his bike road worthy until he switches it in a couple months.

here is the result.

__________________
Leading cause of motor accidents:
1) Speeding 2) Texting 3) Turtle Shells...?
Reply With Quote
  #11  
Old 13 Mar 2011
Registered Users
Veteran HUBBer
 
Join Date: Apr 2005
Location: Oxford UK
Posts: 2,102
Quote:
Originally Posted by Huan View Post
I remember seeing an issue of Trailbike mag where Paul Blezard had a big BMW on test, he managed to bog it in a muddy field then broke the shock.
His bodge was to use a section of a tree branch to prop the back end up.
That single sided shock idea is daft to me.
Many years ago (when everything was twin shock) I saw someone using two ring spanners to hold the back end up when one of the shock absorbers had snapped at the bottom eye. It was some lightweight British bike (it was a looong time ago ) so the spanners didn't have to take much weight. Not sure it would work these days - you'd have trouble finding good quality spanners
Reply With Quote
  #12  
Old 2 Apr 2011
Registered Users
New on the HUBB
 
Join Date: Apr 2011
Location: Västerljung, 100 km south of Stockholm
Posts: 1
Bodging by "left-overs" from the tarmac workers...

In early summer 2004 I was heading home from Oskarshamn in southern Sweden, a trip of about 230-240 km depending on the route choice. It was Monday and I was going to start work at around 13.30-14.00. I was driving my Suzuki GSX 1100 -81 equipped with a 4 into 1 exhaust which isn't silent enough to be successful at SBP every 2nd year without some effort done to the interior of the silencer before going there...
However, suddenly the nice deep tone changed into a ROOOOAAAR when the screws keeping the interior into the silencer went on their own tour out on the newly laid out tarmac together with the interior of the silencer - changing the silencer into a megaphone by the about 4 times + size opening...
This happened after about 60 km of driving, so it was some part left to drive...
The road was of the 2/1 type - not wide enough to have 2 lanes in each direction, but 3 lanes is ok - divided so when you have 1 lane on your side, the meeting traffic has 2 lanes and vice versa.
This happened where it was just 1 lane on my side - so too narrow to make a stop, I had to go on until there were a crossing to be able to go back to find a new crossing to be able to search for the lost part - hoping that it had not been crushed by a truck...but I was lucky that way, I found it and it wasn't crushed, just some marks from when it hit the ground after being launched from the silencer! I managed to get it back in, holding it in place with my right foot while I drove to the crossing again - there was a parking space close to it where I stopped to try to be able to keep my right foot on the peg instead of mealting it on the back of the silencer...
So, what can you do in such a situation...I didn't have any extra screws with me, nothing else either to mend it with...but then my eyes caught what the tarmac workers had left for me to use! Some very useful "left-overs" in the shape of the string they use when laying out the tarmac - I took up a piece of it, maybe 8-10 meters and started to tie the interior to the silencer by the passenger peg! It worked well!
I got home as well as to work and back home (80 more km) as well as some places to find new screws - they were hard to find! At last I found some used ones at a garage in the next town...
Reply With Quote
  #13  
Old 2 Apr 2011
Registered Users
Veteran HUBBer
 
Join Date: Apr 2008
Location: BC, sometimes
Posts: 578
A bodge I did on a bikie's z1000 in Australia - he was stranded by the side of the road with no power; I offered to help and he told me to piss off - must have hurt his pride. Anyhow, I was waiting for some friends to show up so I sat back and watched him - for about an hour. It was painful. At the 60 minute point I couldn't take it any more so went back over and suggested we wire the battery directly to the ignition circuit before it got dark - at least he could ride home even if there were no lights, indicator, brake lights etc.
He agreed - took about 2 minutes - cue one happy bikie as the engine roared into life.
Reply With Quote
  #14  
Old 25 Jun 2011
Registered Users
New on the HUBB
 
Join Date: Jan 2011
Location: Bristol, UK
Posts: 10
The art of bodging

Years ago and being very poor at the time (Not much better off now!), I had an old and rusty Toyota. The front silencer rusted through so I just welded in a straight through bit of exhaust pipe. Working as a bike mechanic I had access to the damaged and broken bits removed from crashed etc bikes. At one point it was fitted with a GSXR 750 'door' mirror, a VFR 750 rev counter and a very shiney Honda Goldwing silencer with the brackets made from a motercycle crate.
The car was very rusty and nothing seemed to stop the rain getting into the boot (trunk)... so I just drilled a few holes to let the water out.

I like to think of these as 'running repairs'

Just remember that most motorcycle parts will work on others if you are determined, desparate or brutal enough!

Eddie
Reply With Quote
  #15  
Old 7 Oct 2013
Registered Users
New on the HUBB
 
Join Date: Oct 2013
Posts: 7
spray

Ive used the spray that you put in a flat tyre for short distances...its good for slow puntures...fixes the problem more or less ...just dont forget to take it out
Reply With Quote
Reply


Currently Active Users Viewing This Thread: 1 (0 Registered Users and/or Members and 1 guests)
 
Thread Tools
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On


Similar Threads
Thread Thread Starter Forum Replies Last Post
IVJ starter clutch bodge mushroom supersnake Yamaha Tech 3 17 Jun 2014 18:33
Tool kit, bodge aids etc ... Sirakor Equipping the Bike - what's the best gear? 0 6 Jul 2010 18:49
Bm fuel consumption and Bodge up floyd BMW Tech 2 9 Mar 2007 22:06
unproffessional reserve tank bodge Richard K Equipping the Overland Vehicle 0 24 Nov 2005 20:59

 
 

Announcements

Thinking about traveling? Not sure about the whole thing? Watch the HU Achievable Dream Video Trailers and then get ALL the information you need to get inspired and learn how to travel anywhere in the world!

Have YOU ever wondered who has ridden around the world? We did too - and now here's the list of Circumnavigators!
Check it out now
, and add your information if we didn't find you.

Next HU Eventscalendar

HU Event and other updates on the HUBB Forum "Traveller's Advisories" thread.
ALL Dates subject to change.

2024:

Add yourself to the Updates List for each event!

Questions about an event? Ask here

HUBBUK: info

See all event details

 
World's most listened to Adventure Motorbike Show!
Check the RAW segments; Grant, your HU host is on every month!
Episodes below to listen to while you, err, pretend to do something or other...

2020 Edition of Chris Scott's Adventure Motorcycling Handbook.

2020 Edition of Chris Scott's Adventure Motorcycling Handbook.

"Ultimate global guide for red-blooded bikers planning overseas exploration. Covers choice & preparation of best bike, shipping overseas, baggage design, riding techniques, travel health, visas, documentation, safety and useful addresses." Recommended. (Grant)



Ripcord Rescue Travel Insurance.

Ripcord Rescue Travel Insurance™ combines into a single integrated program the best evacuation and rescue with the premier travel insurance coverages designed for adventurers.

Led by special operations veterans, Stanford Medicine affiliated physicians, paramedics and other travel experts, Ripcord is perfect for adventure seekers, climbers, skiers, sports enthusiasts, hunters, international travelers, humanitarian efforts, expeditions and more.

Ripcord travel protection is now available for ALL nationalities, and travel is covered on motorcycles of all sizes!


 

What others say about HU...

"This site is the BIBLE for international bike travelers." Greg, Australia

"Thank you! The web site, The travels, The insight, The inspiration, Everything, just thanks." Colin, UK

"My friend and I are planning a trip from Singapore to England... We found (the HU) site invaluable as an aid to planning and have based a lot of our purchases (bikes, riding gear, etc.) on what we have learned from this site." Phil, Australia

"I for one always had an adventurous spirit, but you and Susan lit the fire for my trip and I'll be forever grateful for what you two do to inspire others to just do it." Brent, USA

"Your website is a mecca of valuable information and the (video) series is informative, entertaining, and inspiring!" Jennifer, Canada

"Your worldwide organisation and events are the Go To places to for all serious touring and aspiring touring bikers." Trevor, South Africa

"This is the answer to all my questions." Haydn, Australia

"Keep going the excellent work you are doing for Horizons Unlimited - I love it!" Thomas, Germany

Lots more comments here!



Five books by Graham Field!

Diaries of a compulsive traveller
by Graham Field
Book, eBook, Audiobook

"A compelling, honest, inspiring and entertaining writing style with a built-in feel-good factor" Get them NOW from the authors' website and Amazon.com, Amazon.ca, Amazon.co.uk.



Back Road Map Books and Backroad GPS Maps for all of Canada - a must have!

New to Horizons Unlimited?

New to motorcycle travelling? New to the HU site? Confused? Too many options? It's really very simple - just 4 easy steps!

Horizons Unlimited was founded in 1997 by Grant and Susan Johnson following their journey around the world on a BMW R80G/S.

Susan and Grant Johnson Read more about Grant & Susan's story

Membership - help keep us going!

Horizons Unlimited is not a big multi-national company, just two people who love motorcycle travel and have grown what started as a hobby in 1997 into a full time job (usually 8-10 hours per day and 7 days a week) and a labour of love. To keep it going and a roof over our heads, we run events all over the world with the help of volunteers; we sell inspirational and informative DVDs; we have a few selected advertisers; and we make a small amount from memberships.

You don't have to be a Member to come to an HU meeting, access the website, or ask questions on the HUBB. What you get for your membership contribution is our sincere gratitude, good karma and knowing that you're helping to keep the motorcycle travel dream alive. Contributing Members and Gold Members do get additional features on the HUBB. Here's a list of all the Member benefits on the HUBB.




All times are GMT +1. The time now is 20:46.